Snowmobile Arctic Cat (2002 year). Instruction - part 110

 

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Snowmobile Arctic Cat (2002 year). Instruction - part 110

 

 

7-52

Adjusting

Headlight Aim

(3 Bulb Halogen)

The headlight can be adjusted for vertical aim of the

HIGH/LOW beam. The geometric center of HIGH

beam zone is to be used for vertical aiming.

1. Position the snowmobile on a level floor so the

headlight is approximately 8 m (25 ft) from an

aiming surface (wall or similar surface).

„

NOTE: There should be an “average” operating

load on the snowmobile when adjusting headlight
aim.

2. Measure the distance from the floor to midpoint of

the headlight.

3. Using the measurement obtained in step 2, make a

horizontal mark on the aiming surface.

4. Make a vertical mark which intersects the

horizontal mark on the aiming surface directly in

front of the headlight.

5. Engage the brake lever lock and start the engine.

Move the headlight dimmer switch to the HIGH

beam position. DO NOT USE LOW BEAM.

6. Observe the headlight beam aim. Proper aim is

when the most intense beam is centered on the

vertical mark 5 cm (2 in.) below the horizontal

mark on the aiming surface.

0734-485

7. Adjust the headlight housing mounting screws

until correct aim is obtained. Shut the engine off;

then disengage the brake lever lock.

7-53

7

Torque Specifications

Torque Specifications 

(120 cc)

Torque Specifications 

(General Bolts)

ITEM

TORQUE

Ski

ft-lb

kg-m

45

6.2

Handlebar Adjuster Block

ft-lb

kg-m

10

1.4

Steering Post Bearing Housings ft-lb

kg-m

18

2.5

Steering Post/Tie Rod

ft-lb

kg-m

30

4.2

Drag Link/Tie Rods

ft-lb

kg-m

20

2.8

Drag Link/Steering-Idler Arms

ft-lb

kg-m

30

4.2

Spindle Arm/Tie Rod

ft-lb

kg-m

25

3.5

Tie Rod Jam Nuts

ft-lb

kg-m

12-15

1.7-2.1

Suspension Arms/Spindle

ft-lb

kg-m

30

4.2

Shock Absorber/Spindle

ft-lb

kg-m

28

3.9

Front Suspension A-Arm (upper) ft-lb

kg-m

33

4.6

Front Suspension A-Arm (lower) ft-lb

kg-m

55

7.6

Sway Bar Arm

ft-lb

kg-m

13

1.8

Ball Joint/Sway Bar

ft-lb

kg-m

23

3.2

ITEM

TORQUE

Tie Rod End (inner & outer)

ft-lb

kg-m

18-20

2.5-2.8

Type of Bolt

Thread 

Diameter 

(mm)

Torque

kg-m

ft-lb

(Conventional or 4 

Marked Bolt)

5

0.2-0.4

1.5-3.0

6

0.4-0.7

3.0-5.0

8

1.0-1.6

7.0-11.5

10

2.2-3.5

16.0-25.5

(7 Marked Bolt)

5

0.3-0.6

2.0-4.5

6

0.8-1.2

6.0-8.5

8

1.8-2.8

13.0-20.0

10

4.0-6.0

29.0-43.5

7-54

NOTES

8-1

8

SECTION 8 — DRIVE TRAIN 

AND BRAKE SYSTEMS

TABLE OF

CONTENTS

Drive Train and Brake Systems ............................... 8-2
Drive Chain and Sprockets (120 cc)........................ 8-2
Drive Belt................................................................. 8-4
Drive Clutch............................................................. 8-4
Driven Pulley ......................................................... 8-10
Drive Clutch/Driven Pulley..................................... 8-16
Drive Train Schematics (w/Reverse) ..................... 8-19
Drive Train Schematics (w/o Reverse) .................. 8-23
Drive Train/Brake Disc (w/Reverse)....................... 8-26
Drive Train/Brake Disc (w/o Reverse).................... 8-34
Chain Adjuster....................................................... 8-40
Brake System (Hydraulic)...................................... 8-43
Brake Lever/Master Cylinder Assembly

(Hydraulic System)............................................. 8-49

Brake System (120 cc) .......................................... 8-51
Brake System (Mechanical/Quick-Adjust) ............. 8-53
Brake Control (Mechanical/Quick-Adjust) ............. 8-60
2002 Drive System Specifications (Production) .... 8-64
Chain Case Performance Specifications

With Tension Pad Tightener System .................. 8-66

Chain Case Performance Specifications

With Roller Tightener System ............................ 8-66

Drive System Components ................................... 8-67
Arctic Cat Cam Arms............................................. 8-68
Comet Cam Arms.................................................. 8-70
Comet-To-Arctic Cat Cam Arm Conversion

Chart .................................................................. 8-71

Chains & Sprockets............................................... 8-71
Arctic Cat Drive Belt Dimension Chart .................. 8-72
Arctic Cat Drive Belt Replacement Chart .............. 8-73
Center-To-Center/Offset Specifications................. 8-75
Torque Specifications (120 cc) .............................. 8-76
Torque Specifications ............................................ 8-76
Troubleshooting Drive Clutch/Driven Pulley .......... 8-77
Troubleshooting Drive Belt .................................... 8-78
Troubleshooting Hydraulic Brake System.............. 8-79

 

 

 

 

 

 

 

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