Snowmobile Arctic Cat (2002 year). Instruction - part 60

 

  Index      Snowmobiles / ATV     Snowmobile Arctic Cat - instruction 2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  58  59  60  61   ..

 

 

Snowmobile Arctic Cat (2002 year). Instruction - part 60

 

 

4-33

4

4. Install the throttle cable on the throttle lever.

5. Install the handlebar pad and console.

6. Install the throttle cable into the throttle lever shaft

pulley.

7. Install the throttle cable into the bracket; then

adjust the jam nut to attain no free-play between

the throttle lever and the control housing.

„

NOTE: There must be no free-play between the

lever and the control housing.

8. Synchronize the oil-injection pump (see Related

Items sub-section).

9. Install the drive belt; then close and secure the belt

guard.

Choke Cable

(VM-Style)

REMOVING

1. Bend down the lock tabs locking each brass choke

cable housing on each carburetor.

2. Using a 12-mm wrench, remove each brass choke

cable housing from each carburetor. Account for

the lock tab washers.

3. Remove each brass plunger and spring from the

cable end; then remove each brass choke cable

housing.

4. Remove the screws securing the console.

5. Position the choke lever in the middle-choke

position; then remove the knurled nut securing the

choke lever housing to the console.

725-001A

6. Slide the choke lever housing from the console.

7. Cut any cable ties used to secure the choke cable

and remove the choke cable from the engine

compartment.

INSTALLING

1. Position the choke lever in the middle-choke

position; then from the back side of the console,

insert the choke lever housing through the console.

Secure with the knurled nut.

2. Route the choke cable from the console to each

carburetor; avoid any sharp bends or moving parts.

3. Install each brass choke cable housing onto the

cable end; then install each spring and brass

plunger.

4. Place the lock tab washer on each brass housing

and insert a choke plunger into each carburetor.

5. Thread each brass choke cable housing into each

carburetor and tighten. Bend the lock tab up to

secure the brass housing. Adjust the choke cable

(see appropriate Adjusting Carburetors in this sub-

section).

6. Place the console into position and secure with the

screws.

! CAUTION

Avoid any sharp bends and hot or moving
components or damage may occur.

! CAUTION

Compress the throttle control lever to ensure
free movement. If the throttle cable sticks or
binds, correct the problem before starting the
engine.

4-34

Choke Cable

(TM-Style)

REMOVING

1. Loosen the jam nuts securing the choke cable to

the bracket.

2. Remove the cable from the starter plunger lever.

3. Position the choke lever in the middle-choke

position; then remove the knurled nut securing the

choke housing to the console.

725-001A

4. Remove the console.

5. Slide the choke cable from the console.

INSTALLING

1. Position the choke lever in the middle-choke

position; then from the back side of the console,

insert the choke lever housing through the console.

Secure with the knurled nut.

2. Route the choke cable from the console to the

carburetors; avoid any sharp bends or moving

parts.

3. Install the choke cable into the bracket; then

secure with jam nuts making sure the choke lever

has 3 mm (1/8 in.) free-play between the edge of

the lever and the housing.

732-848B

4. Place the console into position and secure.

4-35

4

2002 CARBURETOR SPECIFICATIONS

(Production)

*Initially set up at the factory for operation between 5000-9000 feet

MODEL

TYPE

MAIN JET

NEEDLE JET

JET NEEDLE

PILOT JET

CUTAWAY

PILOT AIR 

SCREW 

(TURNS OUT)

FUEL MIXTURE

SCREW

(TURNS OUT)

Pantera 550

VM-38

340

P-2 (480)

6DH8-3

40

3.0

1

-

Panther 440

VM-34

280

P-4 (480)

6DH2-3

35

2.5

1

-

Z 370/370 es

VM-32

250

P-6 (159)

6DH7-3

40

2.5

1

-

Z 440/440 es

VM-34

280

P-4 (480)

6DH2-3

35

2.5

1

-

Z 570

VM-34

250

P-2 (480)

6DF7-3

40

2.5

1 3/4

-

ZL 500

TM-38

330

(Fixed)

9EH6-58-3

40

3.5

1 1/2

2

ZL 550/550 esr

VM-38

340

P-2 (480)

6DH8-3

40

3.0

1

-

ZR 500

TM-38

330

(Fixed)

9EH6-58-3

40

3.5

1 1/2

2

ZR 600

TM-38

330

(Fixed)

9DFH4-60-3

40

3.0

1 1/2

2

Bearcat Wide Track

VM-38

340

P-2 (480)

6DH8-3

40

3.0

1

-

Panther 570

VM-34

250

P-2 (480)

6DF7-3

40

2.5

1 3/4

-

ZRT 600

TM-36

310

(Fixed)

9DH2-59-4

45

2.5

1

1

Thundercat

TM-38

320

(Fixed)

9DFH3-56-3

35

3.0

1 1/2

2

ZR 800

TM-40

430

(Fixed)

9DFH2-59-4

50

3.0

2

2

Mountain Cat 570*

VM-34

200

P-2 (480)

6DF7-1

40

2.5

1 1/2

-

Mountain Cat 800*

TM-40

350

(Fixed)

9DFH2-59-2

50

3.0

1 3/4

1 1/2

Mountain Cat 500*

TM-38

250

(Fixed)

9EH6-58-2

40

3.5

1

2

Mountain Cat 1000*

TM-38

260

(Fixed)

9DFH2-58-3

35

3.0

1

1 3/4

MODEL

TYPE

MAIN JET

MAIN AIR JET

PILOT OUTLET

PILOT JET

THROTTLE 

VALVE

PILOT SCREW

(TURNS OUT)

ZR 120

BV-18

77.5

1.5

1.0

42.5

130

1

4-36

MIKUNI TUNING COMPONENTS

* For models with carburetor switch.

MAIN JETS AVAILABLE

JET

P/N

JET

P/N

120

6505-270

390

6505-078

130

6505-216

400

6505-124

140

6505-217

410

6505-212

150

6505-168

420

6505-125

160

6505-064

430

6505-146

170

6505-065

440

6505-126

180

6505-056

450

6505-147

190

6505-066

460

6505-127

200

6505-144

470

6505-148

210

6505-145

480

6505-149

220

6505-137

490

6505-150

230

6505-067

500

6505-151

240

6505-079

520

6505-530

250

6505-068

530

6505-170

260

6505-017

540

6505-531

270

6505-069

560

6505-172

280

6505-080

580

6505-211

290

6505-123

590

6505-173

300

6505-128

600

6505-532

310

6505-136

620

6505-174

320

6505-074

640

6505-533

330

6505-070

650

6505-534

340

6505-076

660

6505-535

350

6505-071

680

6505-169

360

6505-038

700

6505-536

370

6505-072

710

6505-537

380

6505-077

720

6505-538

PISTON VALVES AVAILABLE

(VM-Style)

SLIDE

CARBURETOR 

SIZE (mm)

P/N

2.0

28-30

6505-048

3.0

28-30

6505-161

3.0

30

6505-510

3.5

30

6505-528

1.5

32-34

6505-256

2.5

32-34

6505-246

3.0

32-34

6505-439

3.5

32-34

6505-248

2.5

34

6505-500

2.5

34

6505-614*

3.0

34

6505-507

3.0

34

6505-561*

2.0

36

6505-877

3.0

36

6505-592*

2.5

38

6505-254

3.0

38

6506-643*

3.5

38

6505-436

3.5

38

6505-525

3.5

38

6505-526

3.5

38

6505-554

3.5

38

6505-613*

4.0

38

6505-504

3.5

40

6505-575*

1.0

40-44

6505-092

2.0

40-44

6505-179

2.5

40-44

6505-570

3.5

40-44

6505-548

3.0

40-44

6506-809

3.5

40-44

6505-813*

THROTTLE VALVES AVAILABLE

(TM-Style)

SLIDE

CARBURETOR 

SIZE (mm)

P/N

2.0

38

6506-119

3.0

38

6506-120

3.0

38

6506-232

3.5

38

6506-210

2.5

40

6506-273

NEEDLE JETS AVAILABLE(VM-Style)

NEEDLE

JET

P/N

NEEDLE

JET

P/N

O-6 (480)

6505-931

Q-2 (480)

6505-641

O-8 (182)

6505-181

Q-3 (480)

6505-599

O-8 (480)

6505-824

Q-4 (166)

6505-214

P-0 (159)

6505-155

Q-4 (480)

6505-636

P-0 (166)

6505-007

Q-5 (159)

6505-119

P-0 (169)

6505-051

Q-5 (166)

6505-520

P-0 (480)

6505-598

Q-5 (480)

6505-580

P-2 (480)

6505-595

Q-6 (166)

6505-506

P-4 (159)

6505-221

Q-8 (480)

6506-112

P-4 (166)

6505-502

R-0 (166)

6505-505

P-4 (480)

6505-540

Z-4 (224)

6505-808

P-4 (169)

6505-164

Z-5 (224)

6505-541

P-5 (480)

6505-542

Z-6 (224)

6505-597

P-6 (159)

6505-247

Z-8 (224)

6505-572

P-6 (166)

6505-268

Z-9 (224)

6505-618

P-6 (480)

6505-539

 AA-0 (224)

6505-544

P-6 (251)

6505-235

AA-1 (224)

6505-609

P-8 (159)

6505-298

AA-2 (224)

6505-545

P-8 (166)

6505-433

AA-3 (224)

6505-604

P-8 (480)

6505-543

AA-4 (224)

6505-605

Q-0 (159)

6505-260

AA-5 (224)

6505-099

Q-0 (166)

6505-190

AA-8 (224)

6505-571

Q-0 (480)

6505-529

 BB-0 (224)

6505-182

Q-2 (166)

6505-508

BB-5 (224)

6505-180

JET NEEDLES AVAILABLE

JET 

NEEDLE

(VM-Style)

P/N

JET 

NEEDLE

(TM-Style)

P/N

6CH3

6505-519

9CFH1-56

6506-116

6DH2

6505-252

9DH2-59

6506-110

6DH3

6505-509

9DH5-61

6506-114

6DH4

6505-003

9DEH1-55

6506-118

6DH7

6505-215

9DEH2-57

6506-115

6DH8

6505-236

9EGY01-57

6506-192

6DF7

6506-297

9EH09

6506-173

7DJ2

6505-549

9EH2-57

6506-111

7DH2

6505-097

9EH6-60

6506-117

7DH5

6505-814

9EH7-62

6506-113

9DFH2-58

6506-200

9DFH2-59

6506-201

9DFH3-56

6506-186

9DEH3

6506-182

9DFH1-56

6506-221

9EH6-59

6506-228

9DH9-54

6506-272

9EH6-58

6506-290

9DFH4-60

6506-260

INLET NEEDLE ASSEMBLIES AVAILABLE

(VM-Style)

SEAT DIA.

CARB. SIZE 

(mm)

P/N

1.5 mm (Steel)

28, 30, 32, 34

6505-026

1.5 mm (Viton)

28, 30, 32, 34

6505-160

1.5 mm (Steel)

28 — 34 GVM

6505-245

1.5 mm (Steel)

36, 38, 40, 44

6505-103

1.5 mm (Viton)

36, 38, 40, 44

6505-171

1.8 mm (Viton)

36, 38, 40, 44

6505-175

2.0 mm (Viton)

36, 38, 40, 44

6505-176

INLET NEEDLE ASSEMBLIES AVAILABLE 

(TM-Style)

SEAT DIA.

CARB. SIZE 

(MM)

P/N

1.5 mm (Steel)

38

6506-121

1.8 mm (Steel)

38

6506-144

PILOT JETS AVAILABLE

JET NO.

P/N

JET NO.

P/N

17.5

6505-218

35

6505-029

20

6505-138

40

6505-047

22.5

6505-310

45

6505-278

25

6505-075

50

6505-262

27.5

6505-503

52.5

6505-261

30

6505-073

55

6505-255

 

 

 

 

 

 

 

Content   ..  58  59  60  61   ..