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6.24 PVT System 9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual © 2011 Polaris Sales Inc. Team LWT Components Disassembly and Assembly Process 1. Remove the screws from the helix, then carefully pry 2. Install the clutch in the clutch compressor fixture, PN 3. Wearing eye protection, carefully compress the roller 4. Slowly release the fixture arm to remove the roller 5. Inspect the sheaves for abnormal wear. Clean sheave 6. Inspect spring, spring cup, spacer and rollers for wear 7. To assemble the clutch, slide the components back on 8. Align the notch in the roller assembly with row of double splines on the shaft. Slowly compress the 9. Install the helix by aligning the rollers with the ramps. 10. Install and torque helix fasteners to specification. HELIX SNAP RING SPRING SPRING CUP MOVEABLE SHEEVE DEFLECTION SPACER STATIONARY SHEEVE BELT DEFLECTION SCREW ROLLER ASSEMBLY SCREWS = T Helix Fasteners: 60-80 in-lb (7-9 Nm) Driven Clutch Retaining Fastener: 17 ft-lb (23 Nm) CAUTION Driven spring under pressure. Wear eye protection when removing snap ring and helix. = T Helix Fasteners: 60-80 in-lb. (7-9 Nm) |