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5.18 Final Drive/Brake System 9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual © 2011 Polaris Sales Inc. Brake Line Replacement Follow these steps if the brake line is to be replaced. 1. Drain the brake system by attaching a clear hose to 2. Attach the other end to a Mity Vac or similar vacuum 3. Bleed the system of brake fluid. 4. Note the orientation of the brake line. The brake line 5. On Cyclone master cylinders, remove the banjo bolt, 6. On combined master cylinder, loosen the brake line 7. Remove the 4 screws that hold the master cylinder to 8. Unplug the brake light switch harness from the master 9. Remove the brake line from the master cylinder. 10. Install new brake line on caliper and orientate it as noted in step 4. 11. Insert the new brake line and install into the master cylinder. Torque the brake line to specification. 12. Tighten the brake line into the master cylinder in an orientation so that the line does not have any sharp 13. Route the brake light switch in the harness correctly. BRAKE SWITCH BRAKE HOSE FITTING COMBINED MASTER CYLINDER SHOWN = T Brake Caliper Banjo Bolt: 240-264 in-lb (27-30Nm) = T Brake Line-to-Master Cylinder: 240-264 in-lb (27-30Nm) |