Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 40

 

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Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 40

 

 

5.2

Final Drive/Brake System

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

TRACK STUD SPECIFICATIONS

Track Studding

General Studding Guide Lines:

• Optimal stud penetration range is .250"-.375" 

(6.35-9.52mm).

• DO NOT EXCEED .375" (9.52mm) STUD 

PENETRATION ON ANY TRACK.

• 2010-2011 Rush Maximum Track Lug Height 

WITHOUT Studs = 1.5." DO NOT INSTALL 
STUDS ON A 1.5" TRACK.

• 2012 Rush/Switchback Maximum Track Lug 

Height WITHOUT Studs = 2.0". DO NOT INSTALL 
STUDS ON A 2.0" TRACK.

• 2012 Rush/Switchback Maximum Track Lug WITH 

STUDS = 1.75". DO NOT EXCEED .375" STUD 
PENETRATION ON A 1.75" TRACK.

• Switchback Assault 1.3 Maximum Stud Length = 

1.325" when using Woody’s Studs.

• DO NOT INSTALL STUDS ON A 2.0"+ TRACK.

• Studs can be installed on the inner and outer track 

rows. Studding the inside of the track is good for 
improving traction and vehicle braking. Adding 
studs to the outer rows is generally considered for 
drivers who desire a high degree of traction, but 
can sacrifice track durability. Studs placed on the 
outer rows are more susceptible to being ripped 
out of the track.

• Adding studs may require the use of longer, more 

aggressive ski wear bars/carbides.

• A wear strip kit must be installed to protect the 

tunnel and tunnel cooler when studs are installed.

• Consult stud manufacture for more information 

and recommendations.

Stud templates are guides designed to locate where to drill 
the track when installing studs depending on the track 
length, desired number of studs, and pattern.

The 1.25 Ripsaw track used on 2010 Rush snowmobiles 
feature stud location indicators molded into the outer 
cover of the track. The indicators mark the manufacture-
recommended stud pattern for improved performance and 
maximum track durability.

CAUTION

Do not install stud lengths that are not recommended in 
the guidelines. Severe track and/or tunnel damage may 

occur.

2010-2011 Rush Wear Strip Kit PN: 2878532

Switchback Assault 1.3 PN: 2878161

2012 Rush/Switchback: Integrated

2.86 Pitch Track Template: 2878247

2.52 Pitch Track Template: 2875157

STUD LOCATION INDICATORS

5.3

Final Drive/Brake System

5

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

DRIVE GEARS/CHAINS

Drive Gears

Drive Chains

PART NUMBER

DESCRIPTION

3221095

19T, 3/4W, 15 SPL, HYVO, PM

3221096

20T, 3/4W, 15 SPL, HYVO, PM

3221097

21T, 3/4W, 15 SPL, HYVO, PM

3221098

22T, 3/4W, 15 SPL, HYVO, PM

3221099

23T, 3/4W, 15 SPL, HYVO, PM

3221101

24T, 3/4W, 15 SPL, HYVO, PM

3221102

25T, 3/4W, 15 SPL, HYVO, PM

3222127

26T, 3/4W, 15 SPL, HYVO, PM

3222126

36T, 3/4W, 15 SPL, HYVO, PM

3222125

37T, 3/4W, 15 SPL, HYVO PM

3222108

39T, 3/4W, 15 SPL, HYVO, PM

3222099

40T, 3/4W, 15 SPL, HYVO, PM

3222101

41T, 3/4W, 15 SPL, HYVO, PM

3221188

43T, 3/4W, 15 SPL, HYVO, PM

Commercially 

Available

44T, 3/4W, 15 SPL, HYVO, PM

3222146

45T, 3/4W, 15 SPL, HYVO, PM

Commercially 

Available

46T, 3/4W, 15 SPL, HYVO, PM

PART NUMBER

DESCRIPTION

3221112

68P, 3/4W, HYVO CHAIN

3221115

70P, 3/4W, HYVO CHAIN

3221110

72P, 3/4W, HYVO CHAIN

3221109

74P, 3/4W, HYVO CHAIN

3221108

76P, 3/4W, HYVO CHAIN

5.4

Final Drive/Brake System

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

GEAR RATIO SPEED CHART

The following gear and chain combinations are 
acceptable for use with the 7.53 center distance 

chaincase. MPH speed is the theoretical speed when the 
drive and driven clutches are at a 1:1 ratio.

7.53 CD Chaincase Speed Chart

8250

8000

7750

7500

7250

7000

6750

6500

6250

6000

TOP GEAR

BOTTOM GEAR

CHAIN PITCH

RATIO

26

36

72

1.38

129

125

121

117

113

110

106

102

98

94

26

37

72

1.42

126

122

118

114

110

107

103

99

95

91

25

37

72

1.48

121

117

113

110

106

102

99

95

91

88

25

38

72

1.52

118

114

110

107

103

100

96

93

89

86

26

40

74

1.54

116

113

109

106

102

99

95

92

88

85

23

36

70

1.57

114

111

107

104

100

97

93

90

87

83

26

41

74

1.58

113

110

106

103

100

96

93

89

86

82

24

38

72

1.58

113

109

106

103

99

96

92

89

86

82

25

40

74

1.60

112

108

105

102

98

95

91

88

85

81

25

40

74

1.60

112

108

105

102

98

95

91

88

85

81

24

39

72

1.63

110

107

103

100

97

93

90

87

83

80

22

36

70

1.64

109

106

103

99

96

93

89

86

83

79

25

41

74

1.64

109

106

102

99

96

92

89

86

83

79

25

41

74

1.64

109

106

102

99

96

92

89

86

83

79

23

38

72

1.65

108

105

102

98

95

92

89

85

82

79

26

43

76

1.65

108

105

102

98

95

92

88

85

82

79

26

43

76

1.65

108

105

102

98

95

92

88

85

82

79

25

42

74

1.68

106

103

100

97

94

90

87

84

81

77

22

37

70

1.68

106

103

100

97

93

90

87

84

81

77

26

44

76

1.69

106

102

99

96

93

90

86

83

80

77

23

39

72

1.70

105

102

99

96

93

89

86

83

80

77

24

41

74

1.71

105

101

98

95

92

89

86

82

79

76

24

41

74

1.71

105

101

98

95

92

89

86

82

79

76

21

36

70

1.71

104

101

98

95

92

88

85

82

79

76

23

40

72

1.74

103

100

97

93

90

87

84

81

78

75

24

42

74

1.75

102

99

96

93

90

87

84

80

77

74

24

42

74

1.75

102

99

96

93

90

87

84

80

77

74

25

44

76

1.76

102

98

95

92

89

86

83

80

77

74

25

44

76

1.76

102

98

95

92

89

86

83

80

77

74

21

37

70

1.76

101

98

95

92

89

86

83

80

77

74

22

39

72

1.77

101

98

95

92

89

86

83

79

76

73

22

39

72

1.77

101

98

95

92

89

86

83

79

76

73

25

45

76

1.80

99

96

93

90

87

84

81

78

75

72

21

38

70

1.81

99

96

93

90

87

84

81

78

75

72

22

40

72

1.82

98

95

92

89

86

83

80

77

74

72

23

42

74

1.83

98

95

92

89

86

83

80

77

74

71

23

42

74

1.83

98

95

92

89

86

83

80

77

74

71

19

35

68

1.84

97

94

91

88

85

82

79

76

74

71

20

37

70

1.85

97

94

91

88

85

82

79

76

73

70

23

43

74

1.87

96

93

90

87

84

81

78

75

72

70

24

45

76

1.88

95

92

90

87

84

81

78

75

72

69

20

38

70

1.90

94

91

88

86

83

80

77

74

71

68

21

40

72

1.90

94

91

88

85

82

80

77

74

71

68

24

46

76

1.92

93

90

88

85

82

79

76

73

71

68

21

41

72

1.95

92

89

86

83

80

78

75

72

69

67

22

43

74

1.95

91

89

86

83

80

78

75

72

69

67

19

38

70

2.00

89

87

84

81

79

76

73

70

68

65

22

44

74

2.00

89

87

84

81

79

76

73

70

68

65

23

46

76

2.00

89

87

84

81

79

76

73

70

68

65

20

41

72

2.05

87

85

82

79

77

74

71

69

66

63

20

41

72

2.05

87

85

82

79

77

74

71

69

66

63

19

39

70

2.05

87

84

82

79

77

74

71

69

66

63

21

44

74

2.10

85

83

80

78

75

72

70

67

65

62

20

42

72

2.10

85

83

80

77

75

72

70

67

64

62

21

45

74

2.14

83

81

78

76

73

71

68

66

63

61

19

42

72

2.21

81

78

76

74

71

69

66

64

61

59

20

45

74

2.25

79

77

75

72

70

67

65

63

60

58

19

43

72

2.26

79

77

74

72

69

67

65

62

60

57

19

45

74

2.37

75

73

71

69

66

64

62

59

57

55

19

46

74

2.42

74

72

69

67

65

63

60

58

56

54

ENGINE RPM

MPH AT 1:1 DRIVE RATIO

5.5

Final Drive/Brake System

5

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

CHAINCASE

Specifications/Torque Guide

Chaincase Cover Torque Pattern

Brake Caliper Types

Phantom

-Fixed Caliper, Dual Floating Pistons

Phantom Lite

-Floating Caliper, Single Piston

COMPONENT

TORQUE

/

SPEC

.

Lubricant

Capacity

Polaris 80W SCL

9oz. (266 ml)

Cover Fasteners

(Follow Torque Pattern)

9.5 ft-lb (13 Nm)

Chain Tensioner Jam Nut

21 ft-lb (28 Nm)

Fill Plug

6 - 9.5 ft-lb (8 - 13 Nm)

Drain Plug

(Clean socket prior to inserting 
tool.)

6 - 9.5 ft-lb (8 - 13 Nm)

Brake Disc Fastener

2010

2011-Current


29 ft-lb (40 Nm)

40 ft-lb (54 Nm)

Lower Gear Fastener

29 ft-lb (40 Nm)

Brake Caliper Mounting 
Fasteners

40 ft-lb (54 Nm)

1

2

3

4

5

 

 

 

 

 

 

 

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