Index Snowmobiles / ATV Snowmobile Polaris 440 PRO X Fan, 440 PRO X, 600 PRO X, 700 PRO X, 800 PRO X - instruction 2003 year
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A B C REAR SUSPENSION/TRACK/TRACTION 7.18 Walker Evans Racing Shocks Rear 21. Fill the shock body and the reservoir 1/2 full of Walker Evans 5w shock oil (PN 2874522). 22. Apply a thin film of oil to the IFP O-ring and floating wear band. 23. Compress the wear band as you install the IFP and Allow as much air as possible to escape as you 24. Screw the IFP tool onto the floating piston. IFP TOOL PN PS45908 25. Hold the reservoir as low as possible and slowly cycle the IFP up and down to purge air out through 26. Set the IFP to the proper depth. Refer to illustrations for the shock you are working on. 27. Fill the shock body to a level just below the threads (A). 28. With the cylinder head assembly (B) pushed down against the valve piston (C), dip the piston assembly 29. Carefully, insert the piston rod and valve assembly into the cylinder; slightly oscillating the piston rod to 30. Slowly push the piston rod and assembly into shock body until the threads can be engaged. 31. Tighten the cylinder head on the shock body securely. 32. Check to be sure IFP is still at the specified depth. 33. Install reservoir end cap and install snap ring. Charge shock to 200 PSI. Clean shock of oil residue 34. Install button screw in reservoir cap. |