Snowmobile Polaris 2006 - 2007 FS / FST. Instruction - part 48

 

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Snowmobile Polaris 2006 - 2007 FS / FST. Instruction - part 48

 

 

9.7

Front Suspension / Steering

9

Rev. 1 07/2006

ASSEMBLY ILLUSTRATIONS

Front Suspension

NOTE: Assembly Notes

• Note washer installed between fastener and pivot 

bushing on the rear, lower control arm mount to allow 
suffcient clearance between nut and sway bar.

SPHERICAL BEARING

UPPER CONTROL ARM

SHOCK ASSEMBLY

SNAP RING

SWAY BAR SLIDE

SPINDLE

BUSHING

PIVOT BUSHING

ROD END

PIVOT BUSHING

PIVOT SHAFT

WASHER

B

B

B

B

B

B

C

A

A

T 

A = 29 Ft.Lb. (39 Nm)
B = 40 Ft.Lb. (54 Nm)

C = 45 Ft.Lb. (61 Nm)

9.8

Front Suspension / Steering

Rev. 1 07/2006

Steering Linkage

NOTE: Assembly Notes

• Tie Rod Length = 15.06

• Drag Link Length = 17.31

• Steering Rack Length = 9.3

• Measure linkage length between center of one rod end 

to center of other rod end.

TIE ROD

DRAG LINK

IDLER ARM

PITMAN ARM

ROD END

ROD END

STEERING RACK

BEARING

BUSHING

BUSHING

BEARING

SPACER

ROD END

A

A

A

A

A

A

A

A

A

T 

A = 29 Ft.Lb. (39 Nm)

9.9

Front Suspension / Steering

9

Rev. 1 07/2006

Steering Mount

NOTE: Assembly Notes

• Install washer and torque the pitman arm / shaft nut 

before torquing the upper pitman clamping nut.

• Ensure the upper pitman mark and pitman arm / shaft 

marks are aligned.

PITMAN ARM / SHAFT

BEARING

SPACER TUBE

BEARING

UPPER PITMAN

ENSURE ALIGNMENT MARKS LINE UP

B

A

T 

A = 40Ft.Lb. (54 Nm)

B = 28 Ft.Lb. (38 Nm)

9.10

Front Suspension / Steering

Rev. 1 07/2006

Handlebar Post - Rider Select

NOTE: Assembly Notes

• Always use a new cotter pin.

• Apply Polaris All Season Grease to the inner surface of 

the post block and where the steering post rests in the 
adjuster block.

• Perform steering alignment with handlebars in Rider 

Select position #4.

• Handlebar Hold-Down Clamp (not shown) Fastener 

Torque: 12 Ft.Lb. Tighten front fasteners first, then rear 
fasteners.

ADJUSTMENT LEVER

COVERS

ADJUSTER BLOCK

STEERING POST

STEERING BALL JOINT

COTTER PIN

WASHER

NUTSERT

POST BLOCK

B

B

A

C

A

D

T 

A = 7 Lb. Ft. (9 Nm)

B = 11 Lb. Ft. (15 Nm)
C = 35 Lb. Ft. (47 Nm)
D = 30 Lb. Ft. (41 Nm)

 

 

 

 

 

 

 

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