6.7
FS / FST Engine
6
Rev. 1 07/2006
Special Tools
The following list of special tools is recommended for use when
disassembling and re-assembling the engine. Polaris special
tools are available for purchase through Polaris’s authorized tool
distributor.
FS / FST Engine Special Tools
P
ART
N
UMBER
N
AME
/ D
ESCRIPTION
PW-46982
Gear Removal Tool
Used to remove the balance shaft drive gear when
used with tool, PN PW-46989.
PW-46989
Gear Removal Bolt
Used with tool, PN PW-46982.
PW-46991
Valve Compressor Tool
Used to remove the valves from the cylinder head.
PW-47163
Valve Lash Guillotine Tool
Used to remove and install valve clearance
adjustment shims.
PW-46984
Engine Stand Adapter Plate
Attaches to the PTO-side of engine and allows
engine to be mounted to either a table mount or
rolling engine stand.
PW-46985
Timing Chain Link Breaker / Installation Tool
Used to “break” the timing chain and reinstall a new
master link.
PW-47079
Timing Chain Installation Tool
Guides the timing chain through the engine during
chain installation.
PW-47108
Timing Chain Wedge and Hook
Used to aid in the installation of the timing chain.
PS-48040
Water Pump Seal Installation Tool
Used to install the water pump seals into the front
cover.
PS-48042
Crankshaft Seal Installation Tool
Used to install the PTO-side crankshaft seal.
PS-48043
Front Cover Seal Installation Tool
Used to install the MAG-side cover seal.
PS-48039
Crankshaft Arrestor
Used to the hold the PTO-end of crankshaft
stationary.
PW-46981
Crankshaft Barring Tool
Used to rotate the engine when installing the
camshaft timing chain.
PW-46983
Piston Installation Tool
Used to compress the piston rings when installing
the pistons.
PS-48047
Curved Box Wrench
Used to install the turbocharger exhaust manifold
nuts.
PS-48041
Flywheel Remover Tool
Used to remove the flywheel.