Snowmobile Polaris 600 Switchback / 800 Switchback (2013 year). Instruction - part 28

 

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Snowmobile Polaris 600 Switchback / 800 Switchback (2013 year). Instruction - part 28

 

 

112

MAINTENANCE

Steering System

Rail Slide Wear

Measure slide thickness at 
several points along the rail. 
Have your dealer replace the 
slide when it's worn down to 
the top of the wear limit 
indicator groove (X). Do not 
operate the snowmobile if 
slide thickness measures less 
than 7/16 inch (1.1 cm).

Rear Suspension

Lubricate the suspension pivot shaft with Polaris Premium All Season 
Grease every 1000 miles (1600 km) and before seasonal storage.

Inspect the rear suspension bushings (X) at the intervals outlined in the 
Periodic Maintenance Table beginning on page 81. Inspect more often if 
the snowmobile is frequently operated in extreme conditions. Replace 
bushings when they show evidence of wear.

7/16 inch

(1.1 cm)

X

X

X

X

Lubricate

113

MAINTENANCE

Fall Tune-Up

For maximum performance, arrange for a fall service tune-up with your 
POLARIS dealer. His experienced and trained service technician will 
keep your snowmobile in peak operating condition.

Matte Clear Coat Cleaning (if equipped)

Matte finish products are prone to trapping dirt, oils and other contami-
nants. POLARIS Industries recommends cleaning with warm water and 
a mild dish detergent. Use a soft sponge to gently rub the surface and 
rinse with clean warm water. For stubborn stains such as grease or oil 
use a citrus based cleaner (3M Citrus Base Cleaner recommended). 
Spray onto the area to be cleaned and rub with a soft sponge. Allow to 
sit for a couple of minutes and wash away with clean warm water. 
Repeat as necessary to clean the surface.

NOTICE: Never use a polishing/buffing wax or any sponge that has an abrasive 

surface. These products will buff the matte surface of the finish result-
ing in a glossy finish. It is not recommended that you clean matte fin-
ishes with a pressure washer as this will further imbed contaminants 
into the clear coat and possibly damage the labels.

114

MAINTENANCE

Extended Storage

Off-season or extended storage of your snowmobile requires preventive 
measures to aid against deterioration and to prolong the useful life of 
many components. See page 116 for the part numbers of POLARIS 
products. 

Cleaning and Preservation

Proper storage starts with cleaning, washing, and waxing the hood, side 
panels, chassis, and plastic parts. Wipe down remaining surfaces with a 
damp cloth. Clean and touch up with paint any rusted or previously 
painted surfaces. Be sure that corrosive salt and acids are removed from 
surfaces before beginning preservation with waxes and rust inhibitors 
(grease, oil or paint).

The snowmobile should be stored in a dry garage or shed, out of direct 
sunlight, and covered with a fabric snowmobile cover. Plastic tarp may 
cause condensation to form and damage snowmobile components.

115

MAINTENANCE

Extended Storage

Clutch and Drive System

Remove the drive belt and store in a cool dry location. Do not lubricate 
clutch components, except the driven clutch shaft bushing as outlined in 
the Master Repair Manual. See your dealer.

Engine Protection

Proper preparation of the engine and fuel system is vital to the preven-
tion of rust and corrosion on precision engine parts during storage. 
Whenever the snowmobile is stored for a period of more than 60 days, 
the engine must be fogged with fogging oil. Follow the engine fogging 
instructions provided on the container.

Always add Premium Carbon Clean or a fuel conditioner/stabilizer to 
the fuel tank. Follow the instructions on the container, running the 
engine for five minutes to get additives through the entire fuel system. 
Top off with fresh fuel. Do not allow the snowmobile to run out of fuel.

Electrical Connections

Replace worn or frayed electrical wire and connectors. Be sure wiring 
harness is properly secured away from sharp edges, steering linkage, 
moving parts, and hot exhaust parts.

Track and Suspension

Moderate track tension should be maintained during summer storage. 
The snowmobile should be supported off the ground to allow the track 
to hang freely.

Transporting the Snowmobile

Whenever the snowmobile is transported:

1. Be sure the fuel cap and oil cap are installed correctly.

2. Tie the snowmobile to the transporting unit securely using suitable 

straps.

3. Remove the ignition key to prevent loss.

 

 

 

 

 

 

 

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