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6.6 ENGINE 700/900 LIBERTY ENGINE REMOVAL NOTE: Inspect all parts for wear or damage during NOTE: Make a note of the orientation and placement 1. Remove the side panels. 2. Disconnect battery ground (-) if applicable. 3. Remove the plenum and boost box. ‘IQ 700/900 AIR 4. Remove the belt. ‘DRIVE BELT REMOVAL WITH 5. Remove the exhaust system. ‘EXHAUST REMOVAL” 6. Remove the drive and driven clutches. ‘DRIVE CLUTCH 7. Drain coolant. (Drain the coolant, by disconnecting the 8. Remove the seat. ‘SEAT and FUEL TANK” on page 12.4 9. Remove the fuel tank. ‘IQ FUEL TANK REMOVAL” on 10. Remove both fender plugs to access the fasteners for the side braces. NOTE: Keep track of the orientation and placement 11. Remove the left hand side brace and fuel filter. 12. Remove the right hand brace. The middle front fastener has the hose guide. 13. Remove the two fasteners that hold the oil tank on the chassis. 14. Drain the oil from the oil tank. 15. Remove the center shaft oil supply line from the oil tank. 16. Remove the fasteners that hold the coolant/oil tank onto the chassis. 17. Remove the coolant bottle. ‘COOLANT TANK 18. Remove the oil tank. ‘OIL TANK REMOVAL” on 19. Disconnect the exhaust valve hose from the base of the exhaust valve base, and secure them out of the way. 20. Loosen the throttle adjustment lock nut and remove throttle cable from the throttle body. 21. Disconnect the throttle cable from the throttle body. 22. Remove the coolant line that goes to the coolant bottle. NOTE: You may remove the throttle body at this 23. Disconnect the water temperature sensor connection (1) from the harness, and move this harness out of the way. 24. Remove the cable tie (2) that holds the TPS and water sensor wires to the stator harness. 25. Disconnect the 4 fuel injector connectors (3) form the CAUTION Wear eye protection to prevent eye injury. 1 |