MANUAL OF NATO SAFETY PRINCIPLES FOR THE STORAGE OF MILITARY AMMUNITION AND EXPLOSIVES (May 2010) - page 8

 

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MANUAL OF NATO SAFETY PRINCIPLES FOR THE STORAGE OF MILITARY AMMUNITION AND EXPLOSIVES (May 2010) - page 8

 

 

ANNEX I-B
AASTP-1
(Edition 1)
Section II - Criteria for Q-D Tables 1A-1C
In this section the different types of distances are covered as follows:
- Inter-Magazine Distances
:
paragraphs
1-8
- Explosives Workshop Distances:
paragraph
9
- Inhabited Building Distances/PTRD’s:
paragraphs
10-14
1.
D1-Distances and D2-Distances
a)
Distance Functions
1)
D1 = 0.35 Q1/3 Valid for Q 30 000 kg
2)
D2 = 0.44 Q1/3 Valid for 30 001 Q
120 000 kg
b)
Explanation
The D1- and D2-distance functions are based on UK trials (Ref. 1) with barricaded open
stacks of aircraft bombs, subsequently reviewed (Ref. 2) in the light of US trials on
modular storage. The distances prevent simultaneous propagation of detonation to
adjacent stacks beyond the earth barricades (see paragraph 1.3.3.1.) though some damage
to bombs and occasional fires or delayed explosions may occur.
The use of D2-distances is limited to situations not involving combustible materials and
with only lightweight weather protection (i.e. metal shed roof or tarpaulin). Delayed
propagation by fire should not occur.
2.
D3-Distances
a)
Distance Function
D3 = 0.5 Q1/3
This formula gives the normal minimum separation between the walls of adjacent igloos
when the relevant roof and wall of the igloo at the PES and that at the ES are both
protected by the prescribed amount of earth (Ref. 3-14, 17).
-I -B-5-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
b)
Explanation
The D3-distances apply to any combination of rear-walls and side-walls. Thus the head-
wall and door(s) of the acceptor igloo, at the ES, would not be exposed face-on to the
blast from an explosion at the PES. This minimum separation should not be used in wet
sand or wet clay which is associated with unusually large crater size and ground shock
effects.
3.
D4-Distances
a)
Distance Function
D4 = 0.8 Q1/3
This formula is based upon French (Burlot) (Ref. 15) and US trials (Ref. 8, 13, 16).
D4-distances prevent propagation of an explosion by flame through the crater and by
blast. Barricades give protection against propagation by projections.
b)
Explanation
The D4-distances give normal minimum separation between the walls of adjacent igloos
when either the relevant wall of the igloo at the PES or that at the ES is protected by the
prescribed amount of earth, but not both. The D4-distances apply when the front of the
one igloo faces the rear-wall of another provided the construction of the head-wall and
door(s) are of sufficient quality. Thus the head-wall and door(s) of the acceptor igloo
would be exposed face-on to the blast from an explosion at the PES. This is why the peak
overpressure for Design Load for Head-Wall and doors in Protection of Igloos against
Blast specified for face-to-face exposure is greater than that for those in parallel despite
the greater inter magazine distance.5 The use of igloos with their axes perpendicular
presents special problems which require individual assessment. The D4-distances are not
sufficient when the front of one igloo faces the side-wall of another (see paragraph
below).
5 Change 2 Part II Paras 2.3.2.2.b)1) and 2). Part II Para 2.3.2.2.b) now refers to these details
contained in a D-doc, Nationally Approved Structures
-I-B-6-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
4.
D5-Distances
a)
Distance Function
D5 = 1.1 Q1/3
This formula is used when the front of one igloo faces the side-wall of another.
b)
Explanation
The D5-distances give the normal minimum separation between the side of a donor igloo
(PES) and an acceptor head-wall
(ES) without significant risk of explosion
communication (by impact of ejecta and structure debris) (Ref. 8).
5.
D6-Distances
a)
Distance Function
D6 = 1.8 Q1/3
This formula is based upon US trials (Ref.
). D6-distances prevent propagation of an
explosion by flame and blast when the walls of the ES are of reinforced concrete at least
25 cm thick.
b)
Explanation
The D6-distances give the normal minimum separation between the walls of adjacent igloos
when the layout would qualify for the use of D4-distances but the design of head-wall, door
frame or door(s) does not meet the stringent requirements specified in paragraph 2.3.2.2.
In some cases it may be economic to improve the design of these features in order to
qualify for the smaller Inter-Magazine Distances.
6.
D7-Distances
a)
Distance Function
D7 = 2.4 Q1/3
This formula is based upon French (Burlot) (Ref. 15) and UK trials (Ref.
). The D7-
distances prevent propagation of an explosion by flame, heat and blast.
b)
Explanation
-I -B-7-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
7.
D8-Distances
a)
Distance Function
D8 = 3.6 Q1/3
This formula is based upon UK trials (Ref.
). The D8-distances prevent propagation by
fragments where the radius of fragments is greater than the flame radius.
b)
Explanation
8.
D9-Distances
a)
Distance Function
D9 = 4.8 Q1/3
b)
Explanation
9.
D10-Distances
a)
Distance Function
D10 = 8.0 Q1/3
This formula is based upon UK trials (Ref.
) and US trials (Ref.
). The D10-distances
protect personnel against severe injuries by blast.
b)
Explanation
The D10-distances give the minimum distance from any aspect of an igloo to ensure that
the blast effects are tolerable for an explosives workshop which is barricaded and has a
protective roof. The normal design load for an explosives workshop is free field over-
pressure of 0.2 bar, the positive duration (ms) is 4.0 Q1/3 and the positive impulse per unit
area is 0.4 Q1/3 (bar ms).
c)
Minimum Distance
D = 270 m
The distance is the minimum distance from an igloo at which the hazard from rocks and
structural debris is tolerable for an explosives workshop which is unbarricaded or has no
-I-B-8-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
protective roof. This minimum distance is used in conjunction with the formula for blast
protection given by D10-distances.
10.
D11-Distances
a)
Distance Functions
1)
D = 3.6 Q1/2
This formula is valid for Q 4 500 kg. The distances are two thirds of the Inhabited
Building Distances given by D = 5.5 Q1/2, suitably rounded (Ref. ).
2)
D = 14.8 Q1/3
This formula is valid for Q > 4 500 kg. The distances are exactly two thirds of the
Inhabited Building Distances given by 22.2 Q1/3 (Ref. ).
b)
Explanation
c)
Minimum Distance
D = 180 m
The distance is exactly two thirds of the minimum Inhabited Building Distance
D = 270 m (Ref. ).
11.
D12-Distances
a)
Distance Function
D12 = 22.2 Q1/3
b)
Explanation
-I -B-9-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
12.
D13-Distances
a)
Distance Functions
1)
D13 = 5.5 Q1/2
This formula is valid for Q 4 500 kg. The distances were based originally on a UK
analysis (Ref.
) of bomb damage to traditional British brick dwellings including a survey
of accidental explosions and trials. Subsequently the US independently re-appraised the
expected damage from small explosions (Ref. ). The Group (Ref. ) abolished the former
reduction of distances by 20 % for Q 3 600 kg in the light of UK trials (Ref.
) and US
trials (Ref.
) and statistical analysis of damage from accidental explosions (Ref.
). The
distances do not correspond to a fixed value of peak overpressure, the positive impulse
per unit area approximates to ?? bar ms (Ref. ).
The expected degree of damage to dwellings is tolerable since the extent of buildings
affected by an explosion not exceeding 4 500 kg would not be great (Ref. ).
2)
D13 = 22.2 Q1/3
This formula is valid for Q > 4 500 kg. The distances were based originally on the same
analysis (Ref.
) as 1) above. The US had contemporaneously adopted values tending to
20 Q1/3 based on a review of a comprehensive study of damage to dwellings of North
American construction from a very large accidental explosion
(Ref. ). The Group
subsequently adopted the criterion 50 mb peak overpressure for all normal types of
construction (excluding curtain wall) and for caravans (Ref.
) in the context of the
tolerable degree of damage to a limited number of dwellings (individual risk). Discussion
continues on the tolerable extent of such damage (group risk) (Ref. ).
b)
Explanation
c)
Minimum Distances
1)
D = 270 m
This distance is the minimum distance at which the risk of injury from
projections for an individual in a dwelling is considered to be tolerable in
sparsely populated areas (i.e. individual risk). It is not tolerable in a built-up
area (group risk), nor in a vicinity of an igloo which produces many pieces of
structural debris (Ref.
).
-I-B-10-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
2)
D = 400 m
This distance is the minimum distance for tolerable group risk in a built-up
area (Ref ). It is also the minimum distance for tolerable individual risk in a
sparsely populated area near an igloo owing to the many pieces of structural
debris produced.
13.
D14- and D15-Distances
a)
Distance Functions
1)
D14 = 14.0 Q1/3
2)
D15 = 18.0 Q1/3
b)
Explanations
1)
The D14- and D15-distances are based on US full scale and model trials
(Ref. 18-20).
2)
D14-distances are used for Inhabited Building Distances from the rear of and
D15-distances from the side of earth-covered buildings acting as a PES. The
buildings must meet the requirements of subparagraph 1.3.6.7.a), have an
internal volume exceeding 500 m3 and have a NEQ of Hazard Division 1.1
ammunition not exceeding 45 000 kg. In no case may the Q-D be less
than 400 m.
14.
D16- and D17-Distances
a)
Distance Functions
D16 = 9.3 Q1/3
D17 = 12.0 Q1/3
b)
Explanations
1)
The D16- and D17-distances are based on US full scale and model trials
(Ref. 18-20).
-I -B-11-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
2)
The D16- and D17-distances are the Public Traffic Route Distances correspon-
ding
(i.e.
2/3) to D14- and D15-Inhabited Building Distances. The
D16-distances therefore apply to the rear of and the D17-distances to the side
of an earth-covered building acting as a PES. The buildings must meet the
requirements of subparagraph 1.3.6.7.a), have an internal volume exceeding
500 m3 and have a NEQ of Hazard Division 1.1 ammunition not exceeding
45 000 kg. In no case may the Q-D be less than 270 m. However, the full
Inhabited Building Distances
(D14- and D15-distances) with a minimum
of 400 m should be used, when necessary, in accordance with
subparagraph 1.3.1.14.b).
-I-B-12-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
Section III - Criteria for Q-D Tables 2A-2F
In this section the different types of distances are covered as follows:
- Inter-Magazine Distances
:
paragraphs
1-2
- Explosives Workshop Distances: paragraph
3
- Public Traffic Route Distances: paragraphs
4-5
1.
Fixed Distance
a)
D = 2 m
This distance is used whenever the ES offers protection against fragments and/or debris
from the PES.
b)
Explanation
2.
Fixed Distances
a)
D = 10 m - 25 m - 90 m
These distances are dependent on:
1)
The fragments and debris likely to arise from the PES in the event of an
accidental explosion in the PES.
2)
The susceptibility of the ES i.e. door facing PES, weak roof etc. to attack by
such debris and/or fragments.
3)
The desired level of protection.
b)
Explanation
-I -B-13-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
3.
Fixed Distances
a)
D = 25 m - 90 m - 135 m
The fixed distance 25 m is used for the barricaded workshop with a protective roof i.e. it
offers good protection against fragments. The fixed distances 90 m and 135 m are used
for barricaded workshops with light roofs and unbarricaded workshops with or without
protective roof. 90 m or 135 m are used depending on the PES contains ammunition up to
60 mm calibre only or ammunition above 60 mm calibre.
b)
Explanations
1)
(for D = 25 m)
2)
D = 90 m. Based upon US trials (Ref.
). Acceptable risk from fragments and
lobbed ammunition. Workshops can be evacuated and traffic can be stopped
before the final fragment saturation has been reached. In the first minutes of an
accidental explosion only a few items and fragments can be expected to be
propelled at that distance. The possibility that protected buildings may be
breached by an explosion within them and that subsequent explosions may
cause ammunition to be lobbed out through these breaches is accepted.
3)
(for D = 135 m)
4.
Fixed Distances
a)
D = 90 m - 135 m
A fixed distance of 90 m or 135 m depending on the calibre of the ammunition in the PES
is used when traffic can be stopped promptly to avoid the worst attack.
b)
Explanation
D = 90m and 135 m. Based upon US trials. Acceptable risk from fragments and lobbed
ammunition. Workshops can be evacuated and traffic can be stopped before the final
fragment saturation has been reached. In the first minutes of an accidental explosion only
a few items and fragments can be expected to be propelled at that distance. The
possibility that protected buildings may be breached by an explosion within them and that
-I-B-14-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
subsequent explosions may cause ammunition to be lobbed out through these breaches is
accepted.
5.
Distance Functions
a)
1)
D1 = 53 Q0.18
2)
D2 = 68 Q0.18
b)
Explanation
The D1- or D2-distances depending on the calibre of the ammunition in the PES are used
when it is impossible to stop traffic promptly in the event of an explosion.
-I -B-15-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
Section IV - Criteria for Q-D Tables 3A-3C
In this section the different types of distances are covered as follows:
- Fixed Distances
:
paragraphs
1-5
- Distance Functions Distances
:
paragraphs
6-9
1.
Fixed Distance
a)
D = 2 m
This distance is used, providing virtually complete protection, whenever the PES is an
earth-covered building or heavy-walled building with or without protective roof, which is
side - or rear - on to the side, rear or face (when doors and head-wall are resistant to fire)
of an ES which is an earth-covered building or building of non-combustible construction
with walls of 70 cm concrete, brick or equivalent with protective roof.
b)
Explanation
2.
Fixed Distance
a)
D = 10 m
This distance is used, providing high/limited degree of protection, whenever the PES is
an open stack or light structure, barricaded or unbarricaded, or earth-covered building
with door facing the ES and where the ES is a side-on earth-covered building not
complying with paragraph 2.3.2.2. or a barricaded open stack or light structure.
b)
Explanation
-I-B-16-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
3.
Fixed Distance
a)
D = 25 m
This distance is used as alternative to 2 m or 10 m to provide a better degree of protection
or in cases where resistance of head-wall and doors is inadequate.
b)
Explanation
Known as Fire-Fighting Distance this distance prevents ignition of buildings and stacks
by radiant heat, whilst UK and US trials with propellants in buildings designed to vent
through the door end show that the contents of the buildings are thrown through the front
only.
4.
Fixed Distance
a)
D = 160 m
This distance is used as minimum distance for Public Traffic Routes when the PES is an
unspecified earth-covered building with door facing the route and likely reaction of
drivers on busy roads is considered to be acceptable.
b)
Explanation
2/3 minimum Inhabited Building Distance used for PES detailed in subparagraph 27.a)
above.
5.
Fixed Distance
a)
D = 240 m
This distance is the minimum Inhabited Building Distance when the PES is an
unspecified earth-covered building with door facing the inhabited building.
b)
Explanation
Based upon US trials with propellants. Minimum distance for protection against burning
items projected by mortar effect (i.e. directional projection).
-I -B-17-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
6.
D1-Distances
a)
D1 = 0.22 Q1/2
D1-distances are used, with a minimum of 25 m, in those cases when because of
orientation or construction of either PES or ES, 25 m fixed distance is inadequate.
b)
Explanation
Based upon UK trials with propellants. Derived from UK formula D
=
1.05 W0.44.
Distances protect against communication by flame and heat.
7.
D2-Distances
a)
D2 = 3.2 Q1/3
D2-distances are used, with a minimum of 60 m, as distance to workshops from all types
of PES except when the PES is an unspecified earth-covered building with unbarricaded
door facing the workshop.
b)
Explanation
Based upon UK and US trials with propellants. Derived from UK formula D
= 8 W1/3;
corresponding US formula D
=
7 W1/3 (approx.). Distances protect against effect of
radiant heat. Heavy-walled buildings are considered to give no appreciable protection
against the hazard.
8.
D3-Distances
a)
D3 = 4.3 Q1/3
D3-distances are used as Public Traffic Route Distance, with a minimum distance of 60
m (but see paragraph 27 above), when reaction of drivers on busy roads is considered to
be acceptable.
-I-B-18-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
b)
Explanation
These distances are 2/3 of the Inhabited Building Distance. The distances are reduced in
conformity with UK wartime and US current practices. Distances give a reasonable
degree of protection against flame, heat and lobbed ammunition.
9.
D4-Distances
a)
D4 = 6.4 Q1/3
D4-distances are used, as Inhabited Building Distance with a minimum of 60 m (but see
paragraph 28 above).
b)
Explanation
Based upon UK trials with propellants. Derived from UK formula D = 16 W1/3. Distances
protect against flame and heat.
-I -B-19-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
Section V - Criteria for Q-D Tables 3D-3F
In this section the different types of distances are covered as follows:
- Fixed Distances
:
paragraphs
1-4
- Distance Function Distance
:
paragraph
5
1.
Fixed Distance
a)
D = 2 m
This distance is used, providing virtually complete protection, for all side- or rear-on
earth-covered ES regardless of PES and when the PES is a side- or rear-on earth-covered
building and the ES is a face-on earth-covered building with protective door and head-
wall or a heavy-walled building with protective roof.
b)
Explanation
2.
Fixed Distance
a)
D = 10 m
This distance is used, providing either virtually complete or high/limited degree of
protection, where the PES is a heavy-walled building with or without protective roof or
an open stack or light structure with or without barricade and the ES is a face-on earth-
covered building or barricaded open stack or light structure.
b)
Explanation
3.
Fixed Distance
a)
D = 25 m
This distance is used as alternative to or in place of 10 m when resistance of headwall and
door of an earth-covered building or other form of ES is inadequate. It is also used as
Workshop Distance where the workshop is a barricaded heavy-walled building with
protective roof.
-I-B-20-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
b)
Explanation
Known as Fire-Fighting Distance this distance prevents ignition of buildings and stacks
by radiant heat, whilst UK and US trials with propellants in buildings designed to vent
through the door end show that the contents of the buildings are thrown through the front
only.
4.
Fixed Distance
a)
D = 60 m
This distance is used as alternative to or in place of 25 m when construction or orientation
of the PES/ES is considered to be inadequate. It is also used as Workshop Distance where
the workshop does not have a protective roof and/or a barricade and as fixed Public
Traffic Route Distance when traffic can be stopped promptly.
b)
Explanation
Based upon French (Burlot's) trials. Minimum distance from a PES containing Hazard
Division 1.3 items, other than propellants.
5.
D4-Distances
a)
D4 = 6.4 Q1/3
D4-distances are used as Inhabited Building Distances with a minimum of 60 m.
b)
Explanation
Based upon UK trials with propellants. Derived from UK formula D = 16 W1/3. Distances
protect against flame and heat.
-I -B-21-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
BIBLIOGRAPHY
No.
Paper ref.
Date
Contents
1
ESTC SOLTAU TRIALS
AUG 1947
2
AFWL-TR-67-132
MAY 1968
High Explosive Storage
Test BIG PAPA
3
AC/258(ST)WP/1
OCT 1970
Original basis for discussion
4
AC/258-D/152
JUL 1971
Summary of London
meeting, February 1971
5
AC/258-D/176
FEB 1972
Summary of Brussels
meeting, January 1972
6
AC/258(ST)WP/31
NOV 1972
Blast Data from
ESKIMO I
7
Informal Working Papers
JAN-AUG
Blast and response data
United Kingdom
1972 and
from UK model tests
SEP-DEC
1972
8
NWC TP 5430
APR 1973
Final technical report
on ESKIMO I
9
AC/258-R/14
JAN 1974
AC/258-D/211 principles
approved as part of AC/258-D/70
10
NWC TP 5557
SEP 1974
Final technical report
on ESKIMO II
11
US(ST)IWP/11
SEP 1974
US data on earth-covered
igloos
12
US(ST)IWP/16
NOV 1974
ESKIMO III test results
13
US(ST)IWP/49
JAN 1976
ESKIMO IV test results
14
AC/258-D/211(2nd Revise)
MAY 1977
Quantity-Distances for
earth-covered magazines
(igloos)
-I-B-22-
Change 3
ANNEX I-B
AASTP-1
(Edition 1)
No.
Paper ref.
Date
Contents
15
OCT 1985
Burlot
See FR(ST)IWP/2-85
16
NWC TR 5873
MAR 1977
ESKIMO IV magazine
separation test
17
NOTS TR 3843
JUL 1965
Summary report of earth-covered
Steel Arch Magazine Test
18
US(ST)IWP/13-82
8th OCT
Reduced Q-D from the side
1982
and rear of igloos
19
US(ST)IWP/8-83
3rd AUG
Reduced Q-D from the side
1983
and rear of igloos
20
AC/258-UK(ST)IWP/137
21st MAR
Reduced Q-D from the side
1984
and rear of igloos
-I -B-23-
Change 3
AASTP-1
(Edition 1)
ALLIED AMMUNITION STORAGE AND TRANSPORT PUBLICATION 1
(AASTP-1)
MANUAL OF NATO SAFETY PRINCIPLES
FOR THE STORAGE OF MILITARY
AMMUNITION AND EXPLOSIVES
PART II
EXPLOSIVES STORAGE MAGAZINE DESIGN AND OPERATIONAL
GUIDELINES FOR EXPLOSIVES FACILITIES
May 2010
-II-1-1-
Change 3
AASTP-1
(Edition 1)
TABLE OF CONTENTS - PART II
CHAPTER 1 - INTRODUCTION….……………………………………………………………………..……..II-1-3
CHAPTER 2 - RESERVED……………………………………………………………………….………...…
II-2-1
CHAPTER 3 - ABOVEGROUND STORAGE……………………………………………………………
….II-3-1
SECTION I - SPECIAL STORAGE CONFIGURATIONS……………………………………………………II-3-1
SECTION II - STORAGE BUILDINGS AND THEIR CONSTRUCTION…………………….….….………II-3-4
SECTION III - BARRICADES: DESIGN CRITERIA…………………………………………….…...……….II-3-6
SECTION IV - LIGHTNING PROTECTION……………………………………………………… ………….II-3-11
SECTION V - STANDARD OF INTERNAL LIGHTING IN EXPLOSIVES STORAGE BUILDINGS…. II-3-17
CHAPTER 4 - RESERVED…………………………………………………………………………………….….II-4-1
CHAPTER 5 - DESIGN ENVIRONMENT CRITERIA…………………………………………………………II-5-1
SECTION I - LIST OF SYMBOLS………………………………………………………………….……………II-5-1
SECTION II - GENERAL…………………………….………………………………………………..…………II-5-5
SECTION III - AIRBLAST………………………………………………………………………………..……..II-5-14
SECTION IV - PROJECTIONS: FRAGMENTS, DEBRIS, LOBBED AMMUNITION…………….…..….II-5-30
SECTION V - GROUND SHOCK………………………………………………………………………….……II-5-45
SECTION VI - CRATERING…………………………………………………………………………………….II-5-49
SECTION VII - THERMAL RADIATIONS…………………………………………………………….…..….II-5-55
SECTION VIII - DAMAGE CRITERIA/HAZARD LIMITS - RISK ASSESSMENT GUIDES……….…..II-5-59
SECTION IX - REFERENCES/ PC CODES/FIGURES/TABLES……………………………………………II-5-71
CHAPTER 6 - OPERATIONS IN AN EXPLOSIVES AREA……………………………………….………… II-6-1
SECTION I - INTRODUCTIONS…………………………………………………………………….….………II-6-1
SECTION II - GENERAL SAFETY PRECAUTIONS…………………………………………………..……..II-6-2
SECTION III - ARRANGEMENT OF AMMUNITON AND EXPLOSIVES IN A BUILDING OR
STACK……………………………………………………………………………………………………….…..…II-6-6
SECTION IV - HANDLING OF AMMUNITION AND EXPLOSIVES…………………………………..….II-6-10
SECTION V - REPAIR, MODIFICATION, INSPECTION AND PROOF OF AMMUNITION……….…..II-6-12
SECTION VI - DESTRUCTION OF AMMUNITION AND EXPLOSIVES……………………….……..….II-6-19
CHAPTER 7 - DETAILED INFORMATION RELATING TO HAZARDS FROM ELECTRO MAGNETIC
RADIATION TO AMMUNITON CONTAINING ELCTRO-EXPLOSIVE DEVICES…………….……..…II-7-1
ANNEX II-A - RESERVED…………………………………………………………….……………..…….……II-A-1
ANNEX II-B - DETAILED INFORMATION RELATED TO EARTH-COVERED MAGAZINES
(IGLOOS)……………………………………………………………………………………..…………….………II-B-1
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CHAPTER 1 - INTRODUCTION
Section I - Preliminary
2.1.0.1. Purpose and Scope of Part II
This part of the Manual provides technical details to supplement the principles in Part I concerning
aboveground storage in depots. This additional information includes design criteria, formulae and bibliography.
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CHAPTER 2 - RESERVED
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CHAPTER 3 - ABOVEGROUND STORAGE
Section I - Special Storage Configurations
2.3.1.1.
Storage in Open Stacks/Buffered Storage
a)
Storage in Open stacks
The storage of shell in open stacks is described in paragraph 1.3.3.2. The special types of projectiles and the
conditions for this type of storage are as follows:
1)
The projectiles should be filled only with TNT or Amatol. RDX/TNT is unsuitable.
2)
The projectiles should have walls generally similar to the 155 mm M107 and the 8 inch Howitzer
projectiles as regards robustness and ability to withstand fragment attack. In particular, projectiles
with thin noses (HESH or HEP) are unsuitable.
3)
The projectiles should be unfuzed or should be fitted with nose plugs of a substantial design. The
thickness of the plug must be at least 25 mm.
4)
Each stack should be restricted to 6 800 kg NEQ and to 1 000 projectiles.
5)
The projectiles in a stack should be arranged with axes parallel and noses in the same direction.
6)
The separation of adjacent stacks of the maximum size should be 1.3 m between nearest parts (nose-
plug rings or projectiles' bases). The separation of smaller stacks should be that indicated in Figure 3-
I. Adjacent stacks may present the projectiles either nose-to-nose or base-to-base, but not nose-to-base
nor vice versa.
7)
At the ends of each stack the side-walls of projectiles will be exposed. These side-walls are relatively
vulnerable to attack by fragments from another stack. Care must be taken to ensure that the
arrangement of the stacks on a site (module) or in a building provides adequate protection against the
risk of propagation by this means. One method is to ensure that all stacks are parallel and have the
same dimensions, thus forming a rectangular arrangement.
Another method is to use the walls of the storage building or the traverse to protect the ends of stacks.
A third method is to observe the D9-distances in Part I, Annex A, Table 1 but such a large separation
is rarely practical.
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8)
These stacks should be restricted to open sites (modules) with minimal weather protection or to
aboveground buildings with walls and roofs of light construction. Exceptionally existing buildings
with light roofs but solid walls may be used provided that these solidly constructed walls do not
exceed 3 m in height. The stacking technique is based on US and UK tests in the open air and is not
necessarily valid in an earth-covered building or an underground storage site which imposes a much
greater confining effect.
9)
An accidental explosion of one stack would scatter and disarrange the neighbouring stacks thus
destroying the critical geometry upon which this stacking technique relies. To minimize any risk of
subsequent fires which could cause the "cook-off" of one of these disarranged projectiles, and the
resultant mass explosion of many other projectiles, softwood should be avoided in any pallets and
dunnage. Combustible materials should be avoided as far as possible in the structure of a building
used for such stacks.
10)
The total NEQ on a storage site (module) or in a building should be restricted to 110 000 kg.
11)
Each module or building should be surrounded by a barricade substantially of earth. This may be the
double-slope type or the single-slope with one vertical wall type. The foot of the barricade should not
be less than 2.4 m from the nearest stack. In establishing the height of the barricade the "2° rule"
should be observed (see Section III).
12)
Where adjoining modules or buildings are separated by a shared barricade, its thickness together with
the distances from the stacks to that barricade are considered to provide adequate protection. Normal
Inter-Magazine Distances do not apply.
13)
The minimum Explosives Workshop Distance is 150 m in the case of barricaded workshops with
protective roofs. Workshops without such protection should not be sited within the zone of severe
debris risk, deemed to be the sectors lying within 30° on each side of those sides of the module or
building which are parallel to the projectiles and extending to a distance of 600 m. Outside this zone,
unprotected explosives workshops should be sited in accordance with Table 1 of Part I, Annex A.
14)
A minimum Inhabited Building Distance and Public Traffic Route Distance of 600 m should be
observed because of the severe risk from numerous whole projectiles likely to be projected from the
upper tiers of stacks near an exploding stack. Such projectiles are not expected to explode upon
impact but present a serious debris hazard. This debris would be projected all at once and possibly
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without warning, unlike explosions involving ammunition of Hazard Division 1.2 where there usually
is time for evacuation.
b)
Buffered Storage
The storage of bombs using the buffered storage concept is briefly described in Part I, Paragraph 1.3.3.1. d).
This concept can be used in all types of above-ground storage facilities. The special conditions for this type of
storage are as follows:
1)
The geometry of bomb and buffer stacks is critical and must be maintained at all times. (The buffer
stack must preclude any direct line of sight between stacks of bombs.)
2)
Vertical and horizontal offsets of rows and columns of containers in the buffer stacks are to be used to
prevent alignments of the containers which would allow line of sight spaces through which fragments
of a detonating bomb stack could pass unimpeded to the other stack of bombs in storage.
3)
Bombs must be orientated nose to nose in those portions of the stacks which face each other. Metal
nose and tail plugs must be used in all bombs.
4)
In computing the maximum amount of explosives which could be involved in an accidental explosion
in a buffered storage arrangement, Hazard Division 1.4 munitions are not included in the total net
explosives quantity.
5)
The largest stocks of MK82/84 bombs authorized for buffered storage are
27, 000 kg NEQ Bomb stacks will be separated by a minimum of 11.6 meters.
6)
When otherwise authorized, inert material or Division 1.4 munitions may be stored in the same
structure or facility where buffered storage is in use.
Note:
Use of buffered storage concept with MK82/84 bombs and the specific arrangement and types of
buffer material is to be determined in the national area of responsibility. Inquiries regarding this
concept and its implementation may be directed to the Secretary of AC/326.
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Section II - Storage Buildings and their Construction
2.3.2.1.
Structural Materials
a)
Non-combustible materials must be used in the construction of buildings for storage of ammunition and
explosives.
b)
Buildings for the storage of bulk explosives relatively sensitive to spark or friction should not have any
exposed iron, steel, aluminium or any aluminium alloy containing more than 1 % of magnesium where it may
come into contact with explosive substances.
c)
Buildings for the storage of ammunition with a toxic chemical hazard should be provided with a non-absorbing
material on the floors and the walls to a height at least equal to the top of the stack. The building should have a
barricade (see Section III). The building must be well ventilated.
2.3.2.2.
Protection of Igloos against Blast
a)
Performance Criteria
For detailed information see PFP(AC/326-SG/5)D(2010)0001 Nationally Approved Structures, Ed
2,
2
December 2010.
b)
Design Load for Head-Walls and Doors
For detailed information see PFP(AC/326-SG/5)D(2010)0001 Nationally Approved Structures, Ed
2,
2
December 2010.
c)
Design Load for Roof and Earth-Covered Walls
For detailed information see PFP(AC/326-SG/5)D(2010)0001 Nationally Approved Structures, Ed
2,
2
December 2010.
d)
Ventilation Openings
For detailed information see PFP(AC/326-SG/5)D(2010)0001 Nationally Approved Structures, Ed
2,
2
December 2010.
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2.3.2.3. Protection against Projections
a)
Buildings: For detailed information see PFP(AC/326-SG/5)D(2010)0001 Nationally Approved Structures, Ed
2, 2 December 2010.
b)
earth-covered buildings: For detailed information see PFP(AC/326-SG/5)D(2010)0001 Nationally Approved
Structures, Ed 2, 2 December 2010.
2.3.2.4. Pressure Release
For detailed information see PFP(AC/326-SG/5)D(2010)0001 Nationally Approved Structures, Ed
2,
2
December 2010.
2.3.2.5. Lightning Protection
All permanent storage buildings and workshops for ammunition and explosives should be provided with
lightning protection. The method of assessment of need for such protection and the details of suitable systems are given
in Section IV.
2.3.2.6. Rocket Storage Buildings
Buildings utilized for the storage of rockets in a propulsive state (i.e. unpackaged rockets or missiles in the
assembled condition) should be of sufficient strength to withstand their thrust. Alternatively the rockets should be
provided with devices to secure them and thereby eliminate the additional hazard arising from the flight of the rocket
(see paragraph 1.3.3.5.).
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Section III - Barricades: Design Criteria
2.3.3.1.
Functions of Barricades
a)
General
The design criteria for a barricade depend on its location and the intended function.
b)
Interception of High Velocity Projections
1)
An effective barricade intercepts high velocity projections from a PES which otherwise may cause
practically instantaneous propagation of explosion to ammunition and explosives at an ES; the
barricade therefore has sufficient resistance to high velocity projections to reduce their speed to a
tolerable level. The geometry of the barricade in relation to the PES and the ES is such that it
intercepts the projections through a sufficient, solid angle. When the barricade is subject to
destruction by blast from the PES, it is designed to remain substantially intact for a sufficient time to
achieve its purpose.
2)
An effective barricade reduces the number of high velocity projections which otherwise may
endanger personnel and ES inside and outside the explosives area, but this is usually a secondary
function.
c)
Lobbed Ammunition and Fragments
An effective barricade also intercepts some lobbed items of ammunition and lobbed fragments but this is an
incidental benefit. It is not usually practical to intercept items projected at a high elevation.
d)
Modification of Blast and Flame
1)
A barricade at a PES may induce directional effects of the blast and flame or it may merely perturb
them. This is a secondary function of a barricade, unless it is especially designed to achieve one or
more of these purposes.
2)
A barricade between a PES and an ES may shield the ES from blast and flame. In order to have a
marked shielding effect, the barricade is located close to the ES. The barricade may be part of the
building-wall at the ES.
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2.3.3.2.
Geometry of Earth Barricades
a)
General
Proper barricade geometry is necessary to reduce the risk that high velocity projections escape above or around
the ends of the barricade and so produce an explosion in an adjacent site. Since such projections do not move
along perfectly linear trajectories, reasonable margins in barricade height and length must be provided beyond
the minimum dimensions which block lines of sight.
b)
Height of Barricade
1)
Line AB
(a)
On level terrain point A is chosen as a reference on either of two stacks (see Figure 3-II). If
the stacks have different heights, point A is on the lower stack. Point A is at the top of that
face of the chosen stack which is remote from the other stack. If the stacks are covered by
protective roofs, point A may be at the top of that face of the chosen stack which is nearer to
the other stack (see Figure 3-II).
(b)
On sloping terrain point A is on the stack whose top face is at the lower elevation (see Figure
3-III). Point A is at the top of that face of the chosen stack which is remote from the other
stack.
If the stacks are covered by protective roofs, point A may be at the top of that face of the
chosen stack which is nearer to the other stack. Point B is on the top face of the other stack
(see Figure 3-III).
(c)
Line AB must pass through at least 2.4 m of barricade material or undisturbed natural earth
between the two stacks, whether or not they are contiguous.
2)
Line AC (2° Rule)
(a)
Point A is chosen in accordance with subparagraph 1) above.
(b)
On level or sloping terrain a second line (AC) is drawn at an angle of 2° above line AB.
(c)
On level terrain, when stacks are separated by less than 5 Q1/3 whether or not they are
contiguous, line AC must pass through at least 1.0 m of barricade material or undisturbed
natural earth.
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