Volkswagen Passat / Passat Variant (2011 year). Service manual - part 78

the factory.

– Weld in lock reinforcement -1-, RP spot weld seam.
– Install side panel 

⇒ page 345

 .

Passat 2011 ➤ , Passat Variant 2011 ➤

7. Renewing C-pillar reinforcement (Variant)    

309

8

Renewing D-pillar reinforcement -

part section

Includes: sealing channel - part section

WARNING

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

Safety notes ⇒ General Information; Body Repairs, General Body

Repairs ; Safety notes
• Side panel already removed 

⇒ page 342

 .

• Tail light mounting already removed 

⇒ page 291

 .

1 - Moulded foam elements
2 - Cutting point
3 - D-pillar reinforcement
4 - Sealing channel
5 - Bonded area

Passat 2011 ➤ , Passat Variant 2011 ➤

310

Tools

Note

♦

The use of different types and different thicknesses of steel

requires that only the welding units (inverters) authorised by

Volkswagen AG may be used to carry out repairs properly.

♦

The welding units (inverters) and body tools authorised by

Volkswagen AG are listed in ⇒  ServiceNet, Workshop Equip‐

ment, EH catalogue, Workshop equipment, Body and paint‐

work .

8.2

Removing

Note

Do not damage underlying panels when cutting out.

– Position parting cut on sealing channel -1- as shown and cut

out.

Passat 2011 ➤ , Passat Variant 2011 ➤

8. Renewing D-pillar reinforcement - part section    

311

– Position parting cut at D-pillar reinforcing as shown and cut

out.

– Separate original joint.

Passat 2011 ➤ , Passat Variant 2011 ➤

312