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Volkswagen Golf / Golf GTI / Jetta. Service manual - part 66

19-27

Removing

Repair Manual, Body Exterior,

Repair Group 50

Note:

Press buttons on hose couplings to
disconnect.

VAS 5024 Assembly tool for

spring-type clips

VAS 5085 Ladder

- Remove engine cover.

- Remove center and right

insulation trays:

- Remove ribbed belt

Page 13-

- Pull off crankcase breather

connecting hose between cylinder
head cover and intake hose on
cylinder head cover.

- Drain coolant

Page 19-15

Cooling system components, servicing

19-28

- Install engine support bracket 10-

222A with legs 10-222A/1.

- Insert securing hook of supporting

device in right lifting eye of
cylinder block and put engine
under slight tension.

Note:

Use ladder VAS 5085 to remove
securing bolts.

- Unbolt engine side of assembly

mounting from top of engine
bracket (arrows).

- Lower engine on supporting

device only as far as necessary to
remove coolant pump.

Cooling system components, servicing

19-29

Note:

If engine has been removed, it is not
necessary to remove belt pulley. The
coolant pump securing bolts can be
unscrewed through the holes in the
pulley.

- Remove belt pulley. Counter-

support belt pulley with water
pump wrench VAG 1590 when
doing this.

Note:

To remove the coolant pump, push
the engine to one side using a lever
if necessary.

- Unscrew coolant pump securing

bolts -1- and remove coolant
pump -2-.

Cooling system components, servicing

19-30

Installing

Install in reverse sequence; note the following

points:

- Moisten new O-ring with coolant.

- Insert coolant pump into cylinder block and

tighten securing bolts to 20 Nm.

- Fit pulley and tighten securing bolts to 20 Nm.

- Align engine assembly mountings

Page 10-

, Aligning engine and transmission

mountings.

Note:

Torque settings for assembly mountings

Page

10-21

- Install ribbed belt

Page 13-19

- Fill with coolant

Page 19-15

Cooling system components, servicing

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