Volkswagen New Beetle. Manual - part 665

Fig. 23: Identifying Harness Connector T25 Terminal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Using extractor tool from harness repair kit VAS 1978, push out applicable terminals. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 24: Pushing Out Applicable Terminals Using Extractor Tool 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Disconnect wheel speed sensor and speed sensor wiring connector, see REMOVING AND 
INSTALLING SPEED SENSOR ON FRONT AXLE .  

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Replace faulty wheel speed sensor wiring.  

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Connect speed sensor to speed sensor wiring.  

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Secure wheel speed sensor wiring (arrows). 

NOTE:

Make sure the wiring is not twisted in the wheel well.

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 25: Identifying Wheel Speed Sensor Wiring 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Install pin connectors in connector housing.  

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Using installation tool from VAS 1978, push individual wire seals to stop. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle

  

Fig. 26: Pushing Individual Wire Seals To Stop Using Installation Tool 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Secure terminals by engaging purple latch and install connector cover of multi-pin connector.  

ABS SYSTEM COMPONENTS ON REAR AXLE, REMOVING AND 
INSTALLING 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES Anti-Lock Brake System - New Beetle