Volkswagen New Beetle. Manual - part 2527

Fig. 111: Pressing In Small Tapered Roller Bearing Outer Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pulling off small tapered roller bearing inner race 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 112: Pulling Off Small Tapered Roller Bearing Inner Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Vice clamps/vice 

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Install gripping device and tension behind bearing rollers, then turn bearing and retension gripping 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

device.  

Pressing on small tapered roller bearing inner race 

Fig. 113: Pressing On Small Tapered Roller Bearing Inner Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing off 3rd and 4th gear synchro-hub/locking collar, 2nd, 3rd and 4th gear wheels with transmission housing needle 
roller bearing sleeve 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 114: Pressing off 3rd and 4th gear synchro-hub/locking collar, 2nd, 3rd and 4th gear wheels with 
transmission housing needle roller bearing sleeve 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Separating device 22 ... 115 mm, e.g. Kukko 17/2  

B. Hex bolt 17 mm AF - M10 x 20 

Pulling off locking collar with synchro-hub and bearing support

NOTE:

Support separating appliance so that the 1st and 2nd gear locking collar is 
not pulled off at the same time.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle