Volkswagen New Beetle. Manual - part 2510

Fig. 60: Driving In Sleeve And Oil Seal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Clean the sitting place of oil seal in transmission. 

A. Screw threaded rod from assembly tool 3066 into differential threaded piece  

B. Nut M12  

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Drive sleeve over press piece T10148 onto stop by turning on nut -B-. 

SELECTOR MECHANISM ON TRANSMISSION SIDE, UP TO 05.99, DISASSEMBLING AND 
ASSEMBLING 

NOTE:

When transmission is disassembled press sleeve in with press piece 
T10148 onto stop.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Special tools and equipment 

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VW 439 Guide pin  

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VW 402 Press plate  

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VW 408 A Press tool  

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VW 447 H Press plate  

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3129 Fitting tool 

Fig. 61: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Selector shaft  

2. Stop ring  

NOTE:

The following list refers to items in Fig. 62 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

3. Ball sleeve 

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Removing. See Removing ball sleeve from selector mechanism cover  

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Pressing in. See Driving ball sleeve into selector mechanism cover  

4. Oil seal 

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Pry out with screwdriver  

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Installing. See Installing oil seal onto stop  

5. Selector mechanism cover  

6. Sleeve 

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The lug points to reverse light switch  

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Lightly coat lug with MoS

2

 grease  

7. Hex nut, 25 N.m 

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Self-locking  

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Always replace  

8. Housing 

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For back-up light switch  

9. Bolt  

10. Cap 

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For transmission breather  

11. Sleeve 

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Drive in onto stop if present as an individual part  

12. Gear selector lever 

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Install so that master spline aligns with selector shaft  

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Can be replaced with selector mechanism installed  

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Installation position. See GEAR LEVER  

13. Relay lever 

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Installation position. See GEAR LEVER  

14. Nut, 15 N.m  

15. Actuating arm 

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With axis pin for mounting relay lever  

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Installation position. See SELECTOR MECHANISM  

16. Bolt 

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Press into actuating arm  

17. O-ring 

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Pull onto actuating arm axis pin  

18. Spacer 

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Press into relay lever  

19. Locking bolt, 40 N.m  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

20. End cover  

Fig. 62: Exploded View Of Selector Shaft Assembly (Up To 05.99) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing ball sleeve from selector mechanism cover 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle