Volkswagen New Beetle. Manual - part 2415

Fig. 129: Pulling Tapered Roller Bearing Outer Race Out From Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Counter support, e.g. Kukko 22/2  

B. Internal puller 46 to 58 mm, e.g. Kukko 21/7  

Pressing tapered roller bearing outer race into transmission housing 

NOTE:

After pressing out, check washer for damage and replace if necessary.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 130: Pressing Tapered Roller Bearing Outer Race Into Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Install washer under outer race.  

z

Support transmission housing with press tool 40-20 directly below bearing mounting.  

Pulling off tapered roller bearing inner race 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 131: Pulling Off Tapered Roller Bearing Inner Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Before mounting extractor, position press piece VW 431 and thrust plate 40-105 on output shaft.  

Pressing off 5th and 6th gear synchro-hub/locking collar with 6th gear

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 132: Pressing Off 5th And 6th Gear Synchro-Hub/Locking Collar With 6th Gear 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing off 5th gear synchro-hub/locking collar with spacer sleeve 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle