Volkswagen New Beetle. Manual - part 2379

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2377  2378  2379  2380   ..

 

 

Volkswagen New Beetle. Manual - part 2379

 

 

Fig. 10: Identifying Input Shaft, Output Shafts (Pinion Shafts), Differential And Selector Rods
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

Installation position of output shafts (pinion shafts) in transmission 

1. Output shaft for 5th/6th and reverse gear  

2. Input shaft  

3. Output shaft for 1st-4th gear  

4. Differential  

Fig. 11: Identifying Installation Position Of Output Shafts (Pinion Shafts) In Transmission 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installation position of complete selector mechanism in transmission 

NOTE:

The following list refers to items in Fig. 11 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

1. 3rd and 4th gear selector fork  

2. 1st and 2nd gear selector fork  

3. Reverse gear selector fork  

4. 5th and 6th gear selector fork  

5. Selector shaft 

The lower selector shaft mounting -arrow- is bolted to the cover plate.

NOTE:

The following list refers to items in Fig. 12 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 12: Identifying Installation Position Of Complete Selector Mechanism In Transmission
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

Assembly sequence 

Disassembling and assembling transmission housing, selector mechanism, input shaft, output shafts, 
differential and selector rods
 

Special tools and equipment 

z

VW 309 Holding plate  

z

VW 313 Support clamp  

z

VW 353 Transmission support  

z

30-21 Sleeve  

z

T40008 Press piece 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2377  2378  2379  2380   ..