Volkswagen New Beetle. Manual - part 2071

4. Power steering pump 

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Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES  

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Before installing fill with oil Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES  

5. Sleeve 

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Power steering pumps for the company Kayaba only  

6. Clamp  

7. Hexagon bolt 

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22 N.m (16 ft lb)  

8. Spring-type clip  

9. Suction hose  

10. Mounting bracket 

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On the cylinder block  

11. Mounting bracket  

12. Hex bolt 

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40 N.m (30 ft lb)  

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 85: Identifying Pressure Line And Suction Hose 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose on the automatic transmission 09G 

1. Automatic transmission  

2. Twin bolt 

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40 N.m (30 ft lb)  

3. To reservoir  

4. Hex nut 

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22 N.m (16 ft lb)  

5. Return hose  

NOTE:

The following list refers to items in Fig. 86 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

6. From the steering gear  

7. From the power steering pump  

8. Pressure line  

9. Hex bolt 

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22 N.m (16 ft lb)  

10. To steering gear  

Fig. 86: Identifying Pressure Line And Suction Hose On Automatic Transmission 09G 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

POWER STEERING PUMP IN LOWER SECTION, ASSEMBLY OVERVIEW 

Vehicles with power steering pump in lower section 

1. Mounting bracket  

NOTE:

The following list refers to items in Fig. 87 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

2. Hex bolt 

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25 N.m (18 ft lb)  

3. Banjo union bolt 

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38 N.m (28 ft lb)  

4. Pressure line  

5. Sealing rings 

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Always replace  

6. Suction hose  

7. Spring-type clip  

8. Power steering pump 

z

Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES  

z

Before installing fill with oil Note POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES  

9. Belt pulley  

10. Hexsocket head bolt 

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25 N.m (18 ft lb)  

11. Ribbed belt 

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Mark the direction of travel with a crayon or marker before removing. Reinstalling a used belt in 
the opposite direction could damage the belt.  

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When installing the belt, make sure that it is correctly seated in the pulleys.  

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Application. See Parts catalog  

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Removing and belt routing 

See RIBBED BELT, REMOVING AND INSTALLING in appropriate ENGINE MECHANICAL 
article 

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Checking condition 

See CHECKING CONDITION in RIBBED V-BELT, CHECKING CONDITION article 

12. Tensioner for ribbed belt  

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle