Volkswagen New Beetle. Manual - part 1575

Fig. 12: Exploded View Of Intake Manifold Lower Parts (Engine Code BDC) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Engine code BEV 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

1. Wiring guide 

z

Clipped onto fuel distributor  

2. Fuel rail 

z

With breather valve item -10- for fuel system  

3. Supply union  

4. O-ring  

5. Injectors -N30-...-N33- 

z

Checking injectors for leaks and quantity injected. See COMPONENTS, CHECKING  

6. Retaining clip 

z

Check for secure seating  

7. 20 N.m  

8. Seal 

z

Replace  

9. Intake manifold lower part  

10. Breather valve 

z

Bleeding fuel system. See FUEL SYSTEM, BLEEDING  

11. Cap 

z

For breather valve  

12. 10 N.m  

NOTE:

The following list refers to items in Fig. 13 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 13: Exploded View Of Intake Manifold Lower Parts (Engine Code BEV) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Engine code BGD 

1. Fuel rail 

z

With breather valve item -3- for fuel system  

2. Cap 

z

For breather valve  

3. Breather valve 

z

Bleeding fuel system. See FUEL SYSTEM, BLEEDING  

4. Cable guide 

NOTE:

The following list refers to items in Fig. 14 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

z

Clipped onto fuel rail  

5. Seal 

z

Replace  

6. 10 N.m  

7. Intake manifold lower part 

z

With variable intake manifold change-over  

8. 3 N.m  

9. To vacuum positioning element 

z

On front side of intake manifold lower part  

10. Intake Manifold Tuning (IMT) valve -N261-  

11. 5 N.m  

12. Washer  

13. 25 N.m  

14. From intake manifold upper part 

z

See Fig. 9 , item -12-  

15. Seal 

z

Replace  

16. Supply union  

17. O-ring  

18. Injectors -N30-...-N33- 

z

Checking injectors for leaks and quantity injected. See COMPONENTS, CHECKING  

19. Retaining clip 

z

Check for secure seating  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)