Volkswagen Golf Variant / Jetta. Manual - part 585

 

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Volkswagen Golf Variant / Jetta. Manual - part 585

 

 

ling the starter.

– Always adjust selector lever cable. Refer to

⇒ “2.6 Selector Lever Cable, Adjusting”, page 94

 .

– Install the battery tray and the battery. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

- Air Filter Housing .

System; Overview - Air Filter .

– Install the drive axles or attach them to the transmission. Refer

Removing and Installing .

– If removed, attach the ball joint to the control arm. Refer to ⇒ 

Suspension, Wheels, Steering; Rep. Gr.  40 ; Front Suspen‐

sion and Control Arm; Overview - Front Suspension and Con‐

trol Arm .

– Install the heat shield over the right drive axle, if removed. Re‐

fer to ⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive

Axles, Overview and Servicing .

Pendulum support to transmission and subframe. Refer to ⇒ 

Suspension, Wheels, Steering; Rep. Gr.  40 ; Front Suspension

and Control Arm; Overview - Front Suspension and Control Arm .
– Assemble the exhaust system and install the exhaust system

– Install the wheel housing liner front section. Refer to ⇒  Body

Wheel Housing Liner .

50 ; Noise Insulation .

Tightening specifications for installing the transmission. Refer to

⇒ “4.7  Transmission to Engine Tightening Specifications and

Subframe Mount Information”, page 161

4.7

»Transmission to Engine« Tightening

Specifications and Subframe Mount In‐

formation

⇒ “4.7.1 1.4L/90 kW TFSI, 1.4L/118 kW TSI Engines”,

page 162
⇒ “4.7.2 1.9L/77 kW TDI PD Engine”, page 164

Tightening specifications for transmission installation are found in

the »following chapters«.
There is also information for the »left« subframe mount.
Threaded connections that cannot be allocated directly to the

transmission are found in the corresponding assembly groups.

4. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010    

161

the bolts -1- to the tightening specification: 40 Nm +90°.

– The transmission bracket can shift from its position when tight‐

ening the bolts -2- with a screwdriver. Tightening specification

for bolts -2-: 60 Nm + 90°.

Component

Tightening Specification

Cable bracket on the transmission cover

10 Nm

Transmission to engine:
♦ Refer to

⇒ “4.7.1 1.4L/90 kW TFSI, 1.4L/118 kW TSI Engines”,

page 162

♦ Refer to

⇒ “4.7.1 1.4L/90 kW TFSI, 1.4L/118 kW TSI Engines”,

page 162

♦ Refer to 

⇒ “4.7.2 1.9L/77 kW TDI PD Engine”, page 164

4.7.1

1.4L/90 kW TFSI, 1.4L/118 kW TSI Engines

Note

The -arrows- point to the alignment sleeves in the engine.

When removing and installing pay attention to the different bolt lengths.

If necessary the bolt length may differ from the illustration.

162

❑ 80 Nm
❑ When using the Insert

Tool - 18 mm - T10179- :

65 Nm.

M10 - Bolt

❑ 40 Nm

4. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010    

163

1.9L/77 kW TDI PD Engine

Note

The -arrows- point to the alignment sleeves in the engine.

When removing and installing pay attention to the different bolt lengths.

If necessary the bolt length may differ from the illustration.

M12 - Bolt

❑ 80 Nm
❑ When using the Insert

Tool - 18 mm - T10179- :

65 Nm.

M10 - Bolt

❑ 40 Nm

164

 

 

 

 

 

 

 

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