Volkswagen Golf Variant / Jetta. Manual - part 562

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  560  561  562  563   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 562

 

 

♦ Press Piece - 60mm - VW415A-

♦ Engine Bung Set - VAS6122-
♦ Digital Depth Gauge - 300mm - VAS6594-
♦ T-Handle Hook - 3438-
♦ Micrometer

4. Special Tools    

69

1

Transmission Fluid, Replacing

Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Oil Filler - VAS6262A- with Adapter For Oil Filling -

VAS6262/4-

♦ It is necessary to use the Oil Filler - Adapter 6 - VAS6262/6-

on some oil containers.

♦ It may be necessary to shorten the bleed pipe on the Adapter

For Oil Filling - VAS6262A- . Refer to 

⇒ page 70

 .

♦ Container with the transmission fluid for the 7-speed DSG®

transmission 0AM. Refer to the Parts Catalog for the part

number.

Measuring the Length of the Bleed Pipe on the Adapter For Oil

Filling - VAS6262A- and Shortening if Necessary.
The bleed pipe on the Adapter For Oil Filling - VAS6262A- must

be shorted to dimension -a- so that it does not touch the bottom

on some containers.
• Dimension -a- = 210 mm

Note

Dimension -a- is measured starting from the shaft (the green sur‐

face in the magnified area) on the adapter for the Oil Filler -

VAS6262A- .

If dimension -a- is greater than 210 mm:

70

for example the Brake Line Tool Kit - Pipe Cutter -

VAS6056/2- .

– Clean the Oil Filler - VAS6262A- .
Procedure

Note

The transmission fluid is a permanent filling. For this reason,

a fluid level check is not necessary on this transmission.

A fluid level check does therefore not exist.

If leaks occur at the transmission, the cause is to be deter‐

mined and faults must be corrected.

After that it is necessary to drain all the transmission fluid and

fill it again.

– Raise the vehicle.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Place the Used Oil Collection and Extraction Unit -

SMN372500- or Drip Tray under the transmission.

– Remove the drain plug from the transmission.
– Drain the fluid and then install the drain plug and tighten it.

Note

It is not possible to check the transmission fluid level.

Fill the fluid exactly to the specified quantity.

This assures the transmission is filled correctly.

Underfilling or overfilling the transmission fluid will cause the

transmission to malfunction.

Caution

Risk of damaging the transmission.

♦ Use only the transmission fluid specifically for the 7-speed

DSG® transmission 0AM. It is available as a replacement

part. Refer to the Parts Catalog.

♦ Using other fluids can cause malfunctions or transmission

failure.

1. Transmission Fluid, Replacing    

71

Electrical Equipment; Rep. Gr.  27 ; Battery; Battery, Remov‐

ing and Installing .

– Remove the bleed cap -arrow- next to the transmission gear‐

shift lever.

Note

For clarity, the installation position is pictured with the transmis‐

sion removed.

Caution

Risk of damaging the transmission.

♦ The Oil Filler - VAS6262A- with the Adapter For Oil Filling

-VAS6262/4- must be clean and transmission fluid must

not be mixed with another fluid!

– Shake the container before opening.

– Attach the transmission fluid container for the 7-speed DSG®

transmission 0AM to the Adapter For Oil Filling - VAS6262A- .

Refer to the Parts Catalog for the part number.

72

 

 

 

 

 

 

 

Content   ..  560  561  562  563   ..