Volkswagen Golf Variant / Jetta. Manual - part 537

 

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Volkswagen Golf Variant / Jetta. Manual - part 537

 

 

gears.
Installation position:
The shift fork groove in the locking collar faces 1st gear and the

reverse gear splines face 2nd gear.
– Turn the synchronizer ring so that the grooves line up with the

locking pieces.

Circlip, Installing
– Place 1st gear synchronizer ring in locking collar/synchroniz‐

ing hub.

Installation position of 1st gear outer race
Tabs -arrows- face the reverse gear splines

1st gear inner race -A- installed position
The tabs -arrows 1- engage into the holes -arrows 2- inside the

synchronizer ring -B-.

164

collar -arrows- engage into the tabs on the outer race (-arrow-.

Refer to

⇒ Fig. ““Installation position of 1st gear outer race”“ , page 164

 ).

2. Output Shaft    

165

Special Tools

Special tools and workshop

equipment required
♦ Press Plate - VW401-
♦ Press Plate - VW402-
♦ Punch - VW407-
♦ Punch - VW412-
♦ Press Piece - 60mm -

VW415A-

♦ Press Piece - Open -

VW422-

166

VW415A-

♦ Seal Installer - One-Piece

Seal - VW432-

♦ Press Tube - 30-100-

3. Special Tools    

167

 

 

 

 

 

 

 

Content   ..  535  536  537  538   ..