Volkswagen Golf Variant / Jetta. Manual - part 508

⇒ Fig. ““Check the ends of the diaphragm spring -arrows-.”“ , page 49

Note

The pressure plates are protected

from corrosion and lubricated. Only

the running surfaces may be

cleaned, otherwise the service life of

the clutch will be shortened consid‐

erably.

4 - Bolt

❑ M6: 13 Nm
❑ M7: 20 Nm
❑ Allocation. Refer to the Parts Catalog.
❑ Loosen and tighten in small steps and in diagonal sequence

Centering the Clutch Plate and Removing and Installing Pressure

Plate
– Loosen or tighten the bolts diagonally and in steps.
– Install the Flywheel Retainer - 3067- when removing.

Engines having a crankshaft with a smaller diameter -arrow-, or

engines having a needle bearing -arrow- in the crankshaft

48

plate on engines with a crankshaft with a smaller diameter, or

engines with a needle bearing -arrow- in the crankshaft.
– Loosen or tighten bolts in stages in diagonal sequence in order

to prevent damage to centering holes of pressure plate and

centering pins of flywheel.

– Install the Flywheel Retainer - 3067- when removing.
Continuation for All

Note

♦

The pressure plate contact surface and the clutch plate lining

must completely touch the flywheel.

♦

Tighten securing bolts in diagonal sequence equally so that

centering holes of pressure plate and centering pins of fly‐

wheel do not become damaged.

Check the ends of the diaphragm spring -arrows-.
• Wear up to half the thickness of the diaphragm spring is per‐

mitted.

5. Clutch, Servicing    

49

Special Tools

50

equipment required
♦ Pliers - T10005-
♦ Alignment Tool - Clutch

Plate - T10086- .

♦ Assembly Tool - T10178-
♦ Sealing Tool - T10249-
♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Brake Charger/Bleeding

Unit - VAG1869-

♦ Brake Charger/Bleeding

Unit - VAS5234- or

♦ Hose Clamp Pliers -

VAS6362-

♦ Flywheel Retainer - 3067-
♦ Hose Clamps Up to 25 mm

Diameter - 3094-

♦ Alignment Tool - Clutch

Plate - 3190A-

6. Special Tools    

51