Volkswagen Golf Variant / Jetta. Manual - part 363

⇒ “4.2 Overview - Charge Air Cooler Components”,

page 290

tery; Battery Tray, Removing and Installing .

3.6

Subframe Mount, Adjusting

Procedure

WARNING

For all repair work, especially in the engine compartment due

to the tight working conditions, observe the following:

♦ Route all wires and lines so that the original path is fol‐

lowed.

♦ Make sure that there is sufficient clearance to all moving

or hot components.

– Support the engine in the installation position. Refer to

⇒ “3.5 Engine, Supporting in Installation Position”, page 31

 .

Note

The subframe mount bolts may only be loosened when the engine

is supported with the Engine Support Bridge - 10-222A- .

– Replace the engine mount bolts -arrows- one after the other

(if not already done) and tighten them hand-tight.

– Replace the transmission mount bolts -arrows- one after the

other (if not already done) and tighten them hand-tight.

– Loosen the bolts on the engine side and transmission side of

the support arm approximately two turns.

3. Assembly Mounts, Jetta from 2011    

35

engine bracket and right longitudinal member.

• The casting edge on the engine bracket -2- must be parallel

to the support arm -1-.

Transmission Mount
– On the transmission side, pay attention that the edges of the

support arm -1- and transmission mount -2- are parallel.

• Dimension -x- is the same size on both sides of the mount.
– Tighten the subframe mount bolts.
• Tightening specifications. Refer to

⇒ “3.1 Overview - Subframe Mount”, page 23

 .

Install in reverse order of removal. Note the following:
• Check the fuel lines for secure fit.
• Do not interchange the supply and return lines (return lines are

blue or have blue markings, supply lines are black).

– Observe the safety precautions after connecting the Battery -

A- . Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ; Battery;

Battery, Disconnecting and Connecting .

3.7

Subframe Mount, Checking Adjustment

• There must be a distance -a- of 10 to 13 mm between the

engine support and right longitudinal member.

• Casting edge on engine support -2- must stand parallel to the

support arm -1-.

• Dimension -x- must be the same in the front and in the rear.

Note

Distance -a- can also be checked with corresponding round stock.

If There Is Noise (the Engine or Transmission Hitting the Longi‐

tudinal Member When Driving around Curves). Refer to

⇒ “3.6 Subframe Mount, Adjusting”, page 35

 .

If the Dimension -a- Is Not within 10 to 13 mm. Refer to

⇒ “3.6 Subframe Mount, Adjusting”, page 35

 .

36

Special Tools

Special tools and workshop

equipment required
♦ Engine Support Bridge -

10-222A-

♦ Engine Support Bridge -

Engine Support 3 -

10-222A/3-

♦ Engine Support Bridge -

Gearbox Adapter -

10-222A/13-

♦ Engine Support Bridge -

Engine Support 18 -

10-222A/18-

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Hose Clip Pliers -

VAS6362-

4. Special Tools    

37

10-222A-

♦ Engine Support Bridge -

Spindle - 10-222A/11-

♦ Engine/Gearbox Support

Shackle (2 pc.) - 10-222A/

12-

♦ Engine Support - Automatic

Transmission Hook -

10-222A/7-

♦ Engine Support Bridge -

Engine Support 28 -

10-222A/28-

♦ Engine Support Bridge -

Engine Support 31 -

10-222A/31-

♦ Rail with Holes - T40091/2-

from the Engine Support -

Basic Set - T40091-

♦ Mount - T40093/5- from the

Engine Support - Supple‐

ment Kit - T40093A-

♦ Engine Support Bridge -

Engine Support 28-2 -

10-222A/28-2- , quantity: 2

♦ Engine Support - Basic Set

- Square Pipe - T40091/1-

(quantity: 2) from the En‐

gine Support - Basic Set -

T40091-

♦ Engine Support - Basic Set

- Movable Joint - T40091/3-

(quantity: 2) from the En‐

gine Support - Basic Set -

T40091-

♦ Engine Support - Movable Joint - T40093/4- (quantity: 2) from the Engine Support - Supplement Kit -

T40093A-

38