Volkswagen Golf Variant / Jetta. Manual - part 298

♦ Press Piece - Bushing - 50mm Diameter - VW432-

♦ -1- Puller - Kukko Internal - 46-56mm - 21/7-

♦ -1- Puller - Kukko Internal - 56-70mm - 21/8-
♦ -2- Puller - Kukko Puller - 60-200mm Width, 250mm Length -

18/2-

♦ -3- Puller - Kukko Quick Action Separating Tool - 22-115mm -

17/2-

♦ -4- Puller - Kukko Counterstay - 22/2-
♦ -1- Puller - Kukko Internal - 28-37mm - 21/5-
♦ -3- Puller - Kukko Quick Action Separating Tool - 22-115mm -

17/2-

♦ -4- Puller - Kukko Counterstay - 22/2-

4. Special Tools    

367

♦ Bearing Installer - Multiple Use - 32-111-

368

1

Flange Shaft Seals, Manual Trans‐

mission Installed, Replacing for FWD

Vehicles

⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369
⇒ “1.2 Right Flange Shaft Seal, Replacing”, page 370

1.1

Left Flange Shaft Seal, Replacing

Special tools and workshop equipment required
♦ Slide Hammer Set - VW771-
♦ Slide Hammer Set - Hook - VW771/37-
♦ Seal Installer - Flange Shaft - 3305-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Sealing Grease - G 052 128 A1-
♦ Shop Crane - Drip Tray - VAS6208-
Removing
– Remove the left wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the lower section of the left front wheel housing liner

or the left front wheel housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner .

– Remove the left drive axle. Refer to ⇒  Suspension, Wheels,

– Place the Drip Tray under the transmission.
– Remove the flange shaft bolt. To do this, install two bolts into

the flange and counterhold the flange shaft using a pry bar.

– Remove the flange shaft with the pressure spring.

1. Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles    

369

– Install the seal all the way in without tilting it.
– Fill the space between the sealing/dust lip halfway with Seal‐

ing Grease - G 052 128 A1- .

– Install the flange shaft.
– Install flange shaft with a screw and tighten to tightening spec‐

ification -item 10- 

⇒ Item 10 (page 395)

 .

– Install the left drive axle. Refer to ⇒  Suspension, Wheels,

– Install the lower section of the left front wheel housing liner or

the left front wheel housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

– Check the transmission fluid level. Refer to

⇒ “8 Transmission Fluid, Checking”, page 192

 .

50 ; Noise Insulation .

1.2

Right Flange Shaft Seal, Replacing

Special tools and workshop equipment required
♦ Seal Installer - Flange Shaft - 3305-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Shop Crane - Drip Tray - VAS6208-
♦ Sealing Grease - G 052 128 A1-
Removing
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

370