Volkswagen Golf Variant / Jetta. Manual - part 243

inders
– Clamp the clutch master cylinder hose using a Hose Clamps

- Up To 25mm - 3094- .

Vehicles with A Hose/Line Assembly between the Clutch Master

and Slave Cylinders
– Clamp off the hose on the hose/line assembly -A- to the clutch

slave cylinder using the Hose Clamps - Up To 25mm - 3094- .

Continuation for All
– Pull the clamp -arrow- for the hose/line assembly or the pipe

out all the way to the stop.

– Remove the hose/line assembly or pipe from the bleeder/

clutch slave cylinder and seal it off.

Caution

Do not press the clutch pedal anymore.

– Remove the ground cable -1- from the top starter bolt.
– Disconnect the connector -2- from the Back-Up Lamp Switch

- F4- .

– Disconnect the connector and the wire from the starter.

– Remove the upper engine/transmission connecting bolts

-arrows-.

– Remove the upper bolt from the starter.
– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

4. Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline    

147

retaining brackets.

– Remove the lower mounts on the Engine Support Bridge - En‐

gine Support 28 - 10-222A/28- and replace them with the

Engine Support Bridge - Engine Support 28-2 - 10-222A/

28-2- .

– Remove the bolts -arrows- for securing the engine support

bridge on the lock carrier from the Engine Support Bridge -

Engine Support 28-2 - 10-222A/28-2- .

• Use the bolts in the Engine Support Bridge - Engine Support

28-2 - 10-222A /28-2- for attaching the Engine Support Bridge

- Engine Support 28 - 10-222A /28- . Not the bolts for the re‐

taining bracket.

– Install the Engine Support Bridge - Engine Support 28 -

10-222A/28- and tighten the bolts to 8 Nm -arrows-.

Caution

A second technician is needed to mount the Engine Support

Bridge - 10-222A- on the vehicle to prevent the Engine Support

Bridge - 10-222A- from tipping.

– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10-222A- ,

these must now be removed.

Vehicles with Diesel Engines
Install the Engine Support Bridge - 10-222A- as shown.
– First slide the Moveable Joints -2- onto the Square Pipe from

the Engine Support Bridge - 10-222A- .

– Mount the Engine Support Bridge - 10-222A- on the suspen‐

sion strut towers and have a second technician hold it to

prevent it from tipping.

– Push the Engine Support - Basic Set - Square Pipe -

T40091/1- -6- from the front left and right through the Engine

Support Bridge - Engine Support 28 - 10-222A/28- -7- and

place on each side of the Engine Support - Supplement Kit -

Movable Joint - T40093/4- -5-.

– Slide the Engine Support - Basic Set - Rail with Holes -

T40091/2- -4- with the Engine Support - Supplement Kit Mount

148

Moveable Joint - T40093/4- -5-.

– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -4- and secure it with the cotter

pins.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10-222A/31-1-
4 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
5 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
6 - Engine Support - Basic Set

- Square Pipe - T40091/1-
7 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2 -

10-222A/28-2-
8 - Engine Support Bridge -

Spindle - 10-222A/11-
9 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
10 - Engine Support - Bracket

w/Spindle and Hook -

10-222A/10-

Vehicles with Gasoline Engine
Install the Engine Support Bridge - 10-222A- as shown.
– First slide the Moveable Joints -2- onto the Square Pipe from

the Engine Support Bridge - 10-222A- .

– Mount the Engine Support Bridge - 10-222A- on the suspen‐

sion strut towers and have a second technician hold it to

prevent it from tipping.

– Push the Engine Support - Basic Set - Square Pipe -

T40091/1- -5- from the front left and right through the Engine

Support Bridge - Engine Support 28 - 10-222A /28- -6- and

place on each side of the Engine Support - Supplement Kit -

Movable Joint - T40093/4- -4-.

– Push the Engine Support - Basic Set - Rail with Holes -

T40091/2- -7- with the Engine Support - Supplement Kit -

Mount - T40093/5- -8- in the Engine Support - Supplement Kit

- Movable Joint - T40093/4- -4-.

4. Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline    

149

Rail with Holes - T40091/2- -7- and secure it with the cotter

pins.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10-222A/31-1-
4 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
5 - Engine Support - Basic Set

- Square Pipe - T40091/1-
6 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2 -

10-222A/28-2-
7 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
8 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
9 - Engine Support Bridge -

Spindle - 10-222A/11-

❑ Engaged in the engine

lifting eye -arrow-.

All Vehicles
– Tighten all the threaded connections on the Engine Support

Bridge - 10-222A- hand-tight. While doing so, adjust the height

of the Engine Support Bridge - 10-222A- parallel over the En‐

gine Support Bridge - Engine Support 28 - 10-222A/28- .

– Pretension the engine/transmission assembly with the spin‐

dles, but do not lift.

150