Volkswagen Golf Variant / Jetta. Manual - part 235

– Remove the engine/transmission connecting bolt -C- and the

lower engine/transmission connecting bolts.

– Separate the transmission from the engine (alignment

sleeves).

– Move the transmission in the area of the differential with the

spindles of the Transmission Support - 3282- into an angled

position.

• The differential, near the transmission, must face upward.

The right flange shaft -1- must be guided over the bolting eyelet

of the engine -2-.

– Guide the transmission and the differential over the subframe

-A- and swing it out.

2. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

Diesel Engine and FWD    

115

fully lower the transmission.

Note

Pay attention to all of the lines when lowering the transmission.

Installing

Note

♦

Refer to “Transmission, Removing” to get a list of the special

tools needed. Refer to

⇒ “2.1 Transmission, Removing and Installing”, page 106

 .

♦

Replace the self-locking nuts and bolts.

♦

Replace bolts that were tightened with an additional turn.

♦

Install any cable ties that were loosened or cut off during re‐

moval at their same location.

♦

Clean the input shaft splines and (on used clutch plates) the

hub splines. Remove any corrosion and then apply a very thin

coat of Grease for Clutch Disc Shaft Splines - G 000 100- on

the splines. Then move the clutch plate back and forth on the

input shaft until the hub moves freely on the shaft. Excess

grease must be removed.

– If the transmission is replaced, transfer the transmission shift

lever and the relay lever.

– Clean any locking compound residue from all threaded holes

using a tap.

– Check whether there are centering sleeves for the engine/

transmission in the cylinder block; install if necessary.

If the alignment sleeves are missing, it will be difficult to shift, there

will be clutch problems and the transmission may make noises

(loose rattling).

– Make sure the intermediate plate is engaged on the sealing

flange and pushed onto the alignment sleeves -arrows-.

– Check the release bearing for wear. Replace the clutch slave

cylinder with release bearing if necessary. Refer to

⇒ “2.2 Clutch Slave Cylinder with Release Bearing, Removing

and Installing”, page 52

 .

116

T10346- with the bolt -1- in the left threaded hole in the

subframe.

-1- = M6 x 20 collar bolt
– Secure the Engine Support Device - 3300A- on the Engine

Support Bridge - Gearbox Bracket - T10346- .

– Place a cloth between Engine Support Device - 3300A- and

oil pan.

– Push the engine forward using the spindle on the Engine Sup‐

port Device - 3300A- . Note the following when doing this:

• The A/C compressor -2- must not touch the refrigerant line

-1- -arrow-.

• The generator must not touch the refrigerant line.
• The pressure pipe must not touch the radiator.
Align the Transmission Support - 3282- with the Transmission

Support - Mounting Plate 33 - 3282/33- in order to install the “02Q”

transmission.
– Align the arms of the Transmission Support - 3282- so that

they match up with the holes in the Adjustment Plate .

– Install the Support Elements -A- as illustrated on the Adjust‐

ment Plate .

– Install the Transmission Support - Pins 29 - 3282/29- in place

of the Mounting Element -C-.

– Place the transmission on the Engine and Gearbox Jack -

VAS6931- .

– Align the Adjustment Plate so that it is parallel to the trans‐

mission.

– Install the Transmission Support - Pins 29 - 3282/29- into the

hole on the transmission for the pendulum support bolt.

– Secure the Slide Hammer Set - Adapter 40 - VW771/40- inside

the threaded hole in the transmission housing as shown.

– Secure the transmission on the Transmission Support - 3282-

with an M10 x 20 bolt -A-.

The drift -B- must be flush at the bottom with the guide on the

Transmission Support - 3282- -arrow-.
– Position the Engine and Gearbox Jack - VAS6931- under the

vehicle. The arrow on the adjusting plate points in direction of

travel.

Note

Pay attention to all of the lines when installing the transmission.

– Lift the transmission carefully.

2. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

Diesel Engine and FWD    

117

and downward in the area of the 6th gear via the spindles of

the Transmission Support - 3282- .

– Guide the transmission and differential -A- over the subframe.

• The right flange shaft must be guided past the flywheel

-arrow 2-; pay attention to the intermediate plate -arrow 1-.

– The right flange shaft -1- must be guided over the bolting eye‐

let of the engine -2-.

– At the same time, change the position of the transmission us‐

ing the spindles of the Transmission Support - 3282- so that it

does not come into contact with the longitudinal member

-arrows-.

– Turn the transmission to its installed position using the spin‐

dles of the Transmission Support - 3282- .

– Align the transmission to the engine (alignment sleeves) and

insert it.

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