Volkswagen Golf Variant / Jetta. Manual - part 157

 

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Volkswagen Golf Variant / Jetta. Manual - part 157

 

 

Switch - F4- .

– Remove the connector -arrow 2- and wire -arrow 3- from the

starter.

– Remove the upper bolt from the starter.
– Remove the upper engine/transmission bolts.
– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10 - 222 A- ,

these must now be removed.

– Position the Engine Support Bridge - 10 - 222 A- with the En‐

gine Support Bridge - Engine Support Feet - 10 - 222 A /8- ,

the Engine Support Bridge - Engine Support 3 - 10 - 222 A /3-

and the Engine Support - Automatic Transmission Adapter -

10 - 222 A /16- in front of the hood gas struts.

– Engage the right front Engine Support - Bracket w/Spindle and

Hook - 10 - 222 A /10- on the engine.

– Engage the left rear Engine Support Bridge - Additional Hooks

(2 pc.) - 10 - 222 A /2- on the engine -arrow-.

– Then connect the Engine Support Bridge - Additional Hooks

(2 pc.) - 10 - 222 A /2- with the Engine Support - Automatic

Transmission Adapter - 10 - 222 A /16- .

Vehicles with 1.6L 77 kW Diesel Engine

90

and Hook - 10 - 222 A /10- in the left lifting eye on the engine.

Continuation for all Vehicles
– Preload the engine/transmission assembly slightly using the

spindles.

– Loosen the left front wheel bolts.
– Raise the vehicle and remove the left front wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the lower part of the left front wheel housing liner.

– Remove all wires from the transmission.

2. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007, , Golf Wagon from MY 2008    

91

the front exhaust pipe bracket from the subframe -arrows-.

– Tie up the front exhaust pipe.

Note

Do not bend the decoupling element in the front exhaust pipe

more than 10° or it will be damaged.

– If equipped, remove the heat shield above the right driveshaft

-arrows-.

– Remove the driveshafts from the flange shafts and tie them up

as high as possible. Be careful not to damage the surface pro‐

tection.

– Remove the pendulum support -arrows A, B and C-.

– Remove the left assembly mounting hex bolts -arrows- from

the transmission mounting.

92

lowering it via the spindles on the Engine Support Bridge - 10

- 222 A- .

Note

Lower the threaded spindle on the Engine Support - Automatic

Transmission Adapter - 10 - 222 A /16- using the wing nut until

the threads are flush -arrow-.

Pay attention to all of the lines when lowering the transmission.

• The bolts -arrows- for the transmission bracket -A- must be

accessible.

– Remove the transmission bracket -A- -arrows-.

– If installed, remove small cover plate -A- for flywheel behind

right flange shaft -arrows-.

– Remove the exhaust system brace -1- from the transmission

-arrow-, if equipped.

2. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007, , Golf Wagon from MY 2008    

93

 

 

 

 

 

 

 

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