Volkswagen Golf Variant / Jetta. Manual - part 124

ATF Screen

⇒ “3.1 ATF Screen, Removing and Installing”, page 127

3.1

ATF Screen, Removing and Installing

Removing
– Remove the transmission fluid pan. Refer to

– Remove the bolts -arrows- from the ATF screen.
– Remove the ATF screen -A- from the valve body.
Installing
– Lightly coat the seals on the ATF screen suction collar with

ATF.

– Replace the ATF screen if the seals are loose or faulty.

– Mount the ATF screen -A- on the valve body and tighten the

bolts -arrows- to the tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

– Install the transmission fluid pan. Refer to

⇒ “2 Transmission Fluid Pan”, page 125

– Fill with ATF and check the level. Refer to

⇒ “11 ATF Level, Checking and Filling”, page 112

3. ATF Screen

127

Valve Body

⇒ “4.1 Overview - Valve Body”, page 128
⇒ “4.2 Valve Body, Removing and Installing”, page 135
⇒ “4.3 Solenoid Valve Wiring Harness (14-Pin Connector), Re‐

moving and Installing”, page 148
⇒ “4.4 Sensor Wiring Harness (8-Pin Connector), Removing and

Installing”, page 149
⇒ “4.5 Transmission Input Speed Sensor G182 , Removing and

Installing”, page 150
⇒ “4.6 Transmission Output Speed Sensor G195 , Removing and

Installing”, page 151

WARNING

Do not run the engine or tow the vehicle when the ATF pan is

removed or when there is no ATF in the transmission.

♦ The valve bodies and the wiring harnesses can also be re‐

moved with the transmission installed.

♦ Install the O-rings with ATF. Other types of lubrication lead to

faults in the transmission control module hydraulics.

♦ Always replace a contaminated or faulty valve body.
♦ Only use lint-free cloths
♦ Check the ATF level after installing the ATF pan. Refer to

⇒ “11 ATF Level, Checking and Filling”, page 112

4.1

Overview - Valve Body

⇒ “4.1.2 Wire Routing, Connector, Connectors and Bracket on

Valve Body”, page 132
⇒ “4.1.1 Tightening Specifications”, page 132

128

❑ ATF level, checking and

filling. Refer to

⇒ “11 ATF Level,

Checking and Filling”,

page 112

❑ Tightening specifica‐

tion. Refer to

⇒ “4.1.1 Tightening

Specifications”,

page 132

2 - Seal

❑ Replace after removing

3 - Overflow Pipe

❑ Remove in order to

drain the ATF

❑ Tightening specifica‐

tion. Refer to

⇒ “4.1.1 Tightening

Specifications”,

page 132

4 - Transmission Fluid Pan

❑ Removing and instal‐

ling. Refer to

⇒ “2 Transmission Fluid

Pan”, page 125

5 - Bolt

❑ Tighten the ATF pan

bolts diagonally and in

several steps.

❑ Tightening specifica‐

tion. Refer to

⇒ “4.1.1 Tightening

Specifications”,

page 132

6 - Seal

❑ With spacers (quantity: 8)
❑ Check before installing
❑ Replace brittle, cracked or deformed seals

7 - Magnet

❑ Quantity: 2; in depressions in the ATF pan
❑ Clean before installing the ATF pan.

8 - Bolt

❑ For fastening the valve body to the transmission
❑ Quantity 12; with different lengths

⇒ Fig. ““Bolt Lengths and Component Locations on the Valve Body”“ , page 144

❑ Replace after removing
❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

9 - Bolt

❑ Quantity: 3
❑ For attaching the ATF screen to the valve body
❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

10 - ATF Screen

❑ Removing and installing. Refer to

⇒ “3 ATF Screen”, page 127

4. Valve Body

129

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11 - Valve Body

❑ Removing and installing. Refer to

⇒ “4.2 Valve Body, Removing and Installing”, page 135

❑ Solenoid valve identification. Refer to

⇒ “4.1.2 Wire Routing, Connector, Connectors and Bracket on Valve Body”, page 132

❑ Allocation. Refer to the Parts Catalog.

12 - Bolt

❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

13 - Bolt

❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

14 - Transmission Input Speed Sensor - G182-

❑ Removing and installing. Refer to

⇒ “4.5 Transmission Input Speed Sensor G182 , Removing and Installing”, page 150

15 - Bolt

❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

16 - Transmission Output Speed Sensor - G195-

❑ Removing and installing. Refer to

⇒ “4.6 Transmission Output Speed Sensor G195 , Removing and Installing”, page 151

17 - Transmission Housing

❑ Illustrated here without the ATF cooler

18 - Bleed Cap
19 - Multifunction Transmission Range Switch - F125-

❑ Removing and installing. Refer to

⇒ “3 Multifunction Transmission Range Switch F125 ”, page 20

❑ Adjusting. Refer to

⇒ “3.3 Multifunction Transmission Range Switch F125 , Adjusting”, page 22

20 - Transmission Fluid Temperature Sensor - G93-

❑ Integrated inside the sensor wiring harness -item 23-

⇒ Item 23 (page 130)

❑ Removing and installing. Refer to

⇒ “4.3 Solenoid Valve Wiring Harness (14-Pin Connector), Removing and Installing”, page 148

❑ Wire routing. Refer to

⇒ “4.1.2 Wire Routing, Connector, Connectors and Bracket on Valve Body”, page 132

21 - Bolt

❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

22 - Bolt

❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

23 - Sensor Wiring Harness

❑ With connector
❑ With an O-ring on the connector; always replace the O-ring
❑ With Transmission Fluid Temperature Sensor - G93-
❑ For the Transmission Input Speed Sensor - G182-
❑ For the Transmission Output Speed Sensor - G195-
❑ Removing and installing. Refer to

⇒ “4.4 Sensor Wiring Harness (8-Pin Connector), Removing and Installing”, page 149

❑ Wire routing. Refer to

⇒ “4.1.2 Wire Routing, Connector, Connectors and Bracket on Valve Body”, page 132

❑ Allocation. Refer to the Parts Catalog.

24 - Seal

❑ if present, replace after removing

25 - ATF Drain Plug

❑ Not installed on all transmissions
❑ Tightening specification. Refer to

⇒ “4.1.1 Tightening Specifications”, page 132

130

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