Volkswagen Golf / Golf Plus. Manual - part 124

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

10.3.3

Shortening new part longitudinal mem‐

ber with cover plate

– Shortening longitudinal member with cover plate

⇒ „9.3.3 Shortening new part longitudinal member with cover

plate“, page 70

 .

– Welding in front bumper bracket 

⇒ „4.2 Installing“, page 48

 .

Body Repairs - Edition 06.2010

10. Renewing front longitudinal member - partial renewal    

77

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

51 – Body - centre

RO: 51 03 55 00

1

Renewing roof

DANGER!

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

1.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

78

     Rep. gr.51 - Body - centre

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

Pneumatic cartridge gun -V.A.G 1761/1-
Cartridge heater -V.A.G 1939 A-
Double-cartridge gun -VAS 5237-

Body Repairs - Edition 06.2010

1. Renewing roof    

79

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.2

Removing

1 - Laser weld seam

– Roughly cut out roof.

Note

♦

Vehicles with sliding/tilting sunroof: sunroof reinforcement

-1- must be separated from roof frame -2- before cutting out

roof, and must be welded in again after welding in roof.

♦

In vehicles without sliding/tilting roof, reinforcement (roof re‐

inforcement) is not cut out.

Body Repairs - Edition 06.2010

80

     Rep. gr.51 - Body - centre