Toyota Corolla (2004+). Manual - part 113

 

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Toyota Corolla (2004+). Manual - part 113

 

 

70-20
WINDSHIELD/WINDOWGLASS/MIRROR
- BACK WINDOW GLASS
(b) Seal any leak with sealant.
21. INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page
72-8)
22. INSTALL SEPARATE TYPE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)
(See page 72-6)
23. INSTALL SEPARATE TYPE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)
(See page 72-6)
70-31
WINDSHIELD/WINDOWGLASS/MIRROR
- OUTER REAR VIEW MIRROR ASSY LH
OUTER REAR VIEW MIRROR ASSY LH
700GZ-01
REPLACEMENT
HINT:
F
Installation is according to the reverse order of the removal.
F
In the RH side, work in the same procedure as in the LH side.
1.
REMOVE FRONT ARMREST ASSY LH (See page 75-7)
2.
REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW)
(See page 75-7)
3.
REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW)
(See page 75-7)
4.
REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(See page 75-7)
5.
REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See page 75-7)
6.
REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH (See page 75-7)
7.
REMOVE OUTER REAR VIEW MIRROR ASSY LH
(a) Remove the 3 nuts and the rear view mirror assembly LH, and then disconnect the connector.
8.
INSTALL OUTER REAR VIEW MIRROR ASSY LH
Torque: 8.0 Nm (81 kgfcm, 71 in.lbf)
70-25
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER MIRROR CONTROL SYSTEM
700GV-01
INSPECTION
1.
INSPECT OUTER MIRROR SWITCH ASSY
Left/Right Adjustment Switch
(a) Inspect the mirror switch continuity.
(1)
Left side for left/right adjustment switch:
Inspect the mirror switch continuity.
Standard (Left side):
Mirror
Terminal No.
Switch position
Specified condition
Switch
OFF
No continuity
4 8
UP
Continuity
6 7
4 7
DOWN
Continuity
6 8
5 8
LEFT
Continuity
No Pin
6 7
(9, 10)
5 7
8
2
No Pin (1)
RIGHT
Continuity
6 8
If the result is not as specified, replace the switch assembly.
(2)
Right side for left/right adjustment switch:
Inspect the mirror switch continuity.
Standard (Right side):
10
1
B57508
Terminal No.
Switch position
Specified condition
OFF
No continuity
3 8
UP
Continuity
6 7
3 7
DOWN
Continuity
6 8
2 8
LEFT
Continuity
6 7
2 7
RIGHT
Continuity
6 8
If the result is not as specified, replace the switch assembly.
70-26
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER MIRROR CONTROL SYSTEM
2.
INSPECT OUTER REAR VIEW MIRROR ASSY LH
Mirror Face Operation
(a) Disconnect the outer rear view mirror assembly LH con-
nector.
(A)
(b) Inspect the mirror motor operation.
(1)
Apply battery voltage as shown in the table.
(D)
(C)
Standard:
(B)
Battery connection
Mirror operation
Positive (+) MV (3)
Turn upward (A)
Negative (-) Com (2)
Positive (+) Com (2)
Turn downward (B)
Negative (-) MV (3)
Positive (+) Com (2)
Turn left (C)
Negative (-) MH (1)
Positive (+) MH (1)
Turn right (D)
Negative (-) Com (2)
If the result is not as specified, replace the mirror assembly.
MH
MV
Com
B59613
3.
INSPECT OUTER REAR VIEW MIRROR ASSY RH
Mirror Face Operation
(a) Disconnect the outer rear view mirror assembly RH con-
nector.
(A)
(b) Inspect the mirror motor operation.
(1)
Apply battery voltage as shown in the table.
(D)
(C)
Standard:
(B)
Battery connection
Mirror operation
Positive (+) MV (3)
Turn upward (A)
Negative (-) Com (2)
Positive (+) Com (2)
Turn downward (B)
Negative (-) MV (3)
Positive (+) Com (2)
Turn right (D)
Negative (-) MH (1)
Positive (+) MH (1)
Turn left (C)
Negative (-) Com (2)
If the result is not as specified, replace the mirror assembly.
MH
MV
Com
B59614
70-24
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER MIRROR CONTROL SYSTEM
POWER MIRROR CONTROL SYSTEM
700GU-01
LOCATION
Outer Rear View Mirror Assy LH
Outer Rear View Mirror Assy RH
Outer Mirror Switch Assy
B59588
70-4
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
700GM-01
INSPECTION
1.
POWER WINDOW SYSTEM CIRCUIT
System Drawing
Instrument Panel J/B
P/W Relay
Battery
Center J/B
Gauge Fuse
Rear Right
Rear Left
Power Window
Regulator SW
Regulator SW
Master SW
Driver’s
Front Passenger’s
Power Window
Regulator SW
Ground
Motor
Power Window Master SW Connector
Power Window Regulator SW Connector
(Wire Harness Side)
(Wire Harness Side)
Switch Inner Circuit
Window Lock Switch
Power Window Master SW
From
6
Battery
7
IC
3 1
4
9
18
15
12
13
10
16
4
5
2
4
5
2
4
5
2
Driver’s
Power Window
Ground
Motor
3
1
3
1
3
1
Front Passenger’s
Rear Left
Rear Right
Regulator SW
Regulator SW
Regulator SW
B59862
70-5
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
2.
INSPECT POWER WINDOW REGULATOR MASTER
Master
Window
Switch
SWITCH ASSY
Lock Switch
(a) Inspect the master switch continuity.
[Driver’s switch (Window unlock and lock)]
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
DU (4) B (6) B (7)
UP
Continuity
E (1) E (3) DD (9)
E (1) E (3) DU (4)
OFF
Continuity
E (1) E (3) DD (9)
E (1) E (3) DU (4)
DOWN
Continuity
B (6) B (7) DD (9)
E (1) E (3) DU (4)
AUTO DOWN
Continuity
B (6) B (7) DD (9)
[Front passenger’s switch (Window unlock)]
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
E (1) E (3) PD (15)
UP
Continuity
B (6) B (7) PU (18)
B59314
E (1) E (3) PD (15)
OFF
Continuity
E (1) E (3) PU (18)
E (1) E (3) PU (18)
DOWN
Continuity
B (6) B (7) PD (15)
[Front passenger’s switch (Window lock)]
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
UP
B (6) B (7) PU (18)
Continuity
OFF
PD (15) PU (18)
Continuity
DOWN
B (6) B (7) PD (15)
Continuity
[Rear left switch (Window unlock)]
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
E (1) E (3) RLD (13)
UP
Continuity
B (6) B (7) RLU (12)
E (1) E (3) RLD (13)
OFF
Continuity
E (1) E (3) RLU (12)
E (1) E (3) RLU (12)
DOWN
Continuity
B (6) B (7) RLD (13)
[Rear left switch (Window lock)]
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
UP
B (6) B (7) RLU (12)
Continuity
OFF
RLU (12) RLD (13)
Continuity
DOWN
B (6) B (7) RLD (13)
Continuity
70-6
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
[Rear right switch (Window unlock)]
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
B (6) B (7)
RRU (10)
UP
Continuity
E (1) E (3)
RRD (16)
E (1) E (3)
RRU (10)
OFF
Continuity
E (1) E (3)
RRD (16)
E (1) E (3)
RRU (10)
DOWN
Continuity
B (6) B (7)
RRD (16)
[Rear right switch (Window lock)]
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
B (6) B (7)
UP
Continuity
RRU (10)
OFF
RRU (10) RRD (16)
Continuity
B (6) B (7)
DOWN
Continuity
RRD (16)
If the result is not as specified, replace the master switch.
(b) Inspect the master switch illumination.
Master Switch
Illumination
Standard:
Measuring condition
Specified condition
Battery positive (+) Terminal - 6
Switch illumination lights up
Battery negative (-) Terminal - 3
If the result is not as specified, replace the master switch.
Battery
3
6
B59315
3.
INSPECT POWER WINDOW REGULATOR SWITCH
Regulator Switch
ASSY
HINT:
All the regulator switches (front passenger’s, rear left, rear right)
should be inspected in the same procedure.
543 21
(a) Inspect the regulator switch continuity.
Standard:
Switch position
Symbols (Terminal No.)
Specified condition
B59316
D (1) SD (2)
UP
Continuity
U (3) B (4)
D (1) SD (2)
OFF
Continuity
U (3) SU (5)
D (1) B (4)
DOWN
Continuity
U (3) SU (5)
If the result is not as specified, replace the regulator switch.
70-7
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
Driver’s Side
4.
INSPECT POWER WINDOW REGULATOR MOTOR
Rear RH Side
(a) Inspect the regulator motor operation.
Driving
HINT:
Axis
F
Driver’s side and rear RH regulator motors should be in-
spected in the same procedure.
Counter-
F
Passenger ’s side and rear LH regulator motors should be
clockwise
inspected in the same procedure.
(1)
Check that the motor operates smoothly when the
battery positive voltage is applied to each terminal
Clockwise
of the connector.
Standard [Driver’s side and rear RH side]:
Front Passenger’s Side
Rear LH Side
Measuring condition
Operational direction
Driving Axis
Battery positive (+) Terminal - 4
Clockwise toward driving axis
Battery negative (-) Terminal - 5
Battery positive (+) Terminal - 5
Clockwise
Counterclockwise toward driving axis
Battery negative (-) Terminal - 4
Standard [Front passenger’s side and rear LH side]:
Counter-
Measuring condition
Operational direction
clockwise
Battery positive (+) Terminal - 5
B59875
Clockwise toward driving axis
Battery negative (-) Terminal - 4
Battery positive (+) Terminal - 4
Counterclockwise toward driving axis
Battery negative (-) Terminal - 5
If the result is not as specified, replace the motor.
(b) Inspect the PTC operation inside the regulator motor.
NOTICE:
Fully Closed Position
The inspection should be performed with the power win-
dow regulator and door glass installed to the vehicle.
(1)
Set a DC 400 A probe of the TOYOTA electrical tes-
ter in the wire harness of terminal 4 or 5.
54
NOTICE:
Match the arrow mark of the probe with the current direc-
B59333
tion.
(2)
Set the door glass in the fully closed position.
(3)
When 60 seconds have elapsed after the door
glass is fully closed, check how long it takes for the
current to change from approximately 16 - 34 A into
1 A or less when the power window switch is turned
UP once again.
Standard: Approximately 4 - 90 seconds
70-8
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
(4)
When approximately 60 seconds have elapsed af-
ter the inspection of the current cut-off, check that
the door glass goes down when the power window
regulator switch is turned DOWN.
If the result is not as specified, replace the motor.
54
B59332
5.
INSPECT RELAY (Making: P/W)
(a) Remove the power window relay from the instrument pan-
el J/B.
(b) Inspect the power window relay.
Condition
Terminal No.
Specified condition
Constant
1 2
Continuity
Apply B+ between
3 5
Continuity
Terminals 1 and 2
If the result is not as specified, replace the relay.
B16200
70-2
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
700GK-01
ON-VEHICLE INSPECTION
1.
CHECK BASIC FUNCTION (MANUAL OPERATION FUNCTION)
(a) Turn the ignition switch ON.
(1)
Check that the door glass moves up when each window switch of the regulator master switch
assembly is turned UP and moves down when each window switch is turned DOWN.
(2)
Check that the door glass moves up when the window switch of each regulator switch assembly
is turned UP and moves down when the window switch is turned DOWN.
(3)
Check that the other door glasses than the driver’s door glass do not operate when the window
lock switch is turned LOCK.
2.
CHECK AUTOMATIC OPERATION FUNCTION
(a) Turn the ignition switch ON.
(1)
Check that the AUTO DOWN operates and the door glass is fully opened when each window
switch of the regulator master switch assembly is turned DOWN by double-shift.
(2)
Check that the AUTO DOWN operates and the door glass is fully opened when the window
switch of each regulator switch assembly is turned DOWN by double-shift.
(3)
Check that the door glass stops when the applicable switch is turned UP during the AUTO DOWN
operation. (However, if the switch is kept in the UP side, the window will transfer to the manual
operation.)
70-1
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
POWER WINDOW CONTROL SYSTEM
700GJ-01
LOCATION
Instrument Panel J/B
Power Window
P/W
Regulator Switch
Relay
(Front Passenger Side)
Power Window
Master Switch
Front Driver Door
Power Window
Front Passenger Door
Power Window Regulator
Regulator Motor
Power Window Regulator
(Front Passenger Side)
Power Window
Power Window
Regulator Motor
Regulator Switch
(Driver Side)
(Rear Right Side)
Power Window
Regulator Switch
(Rear Left Side)
Rear Left Door
Power Window
Power Window
Rear Right Door
Power Window Regulator
Regulator Motor
Regulator Motor
Power Window
(Rear Left Side)
(Rear Right Side)
Regulator
B59547
70-3
WINDSHIELD/WINDOWGLASS/MIRROR
- POWER WINDOW CONTROL SYSTEM
700GL-01
PROBLEM SYMPTOMS TABLE
Symptom
Suspected Area
See page
1. P/W fuse
-
Power window does not operate (ALL)
2. IG1 relay
68-1
(Power door lock does not operate)
3. Gauge fuse
-
4. Wire harness
-
1. Ignition switch
80-2
Power window does not operate (ALL)
2. Power window master switch
70-4
(Power door lock is normal)
3. Wire harness
-
4. Power window motor
70-4
1. Power window master switch
70-4
”One-Touch Power Window System” does not operate
2. Power window motor
70-4
1. Power window master switch
70-4
2. Power window regulator switch
70-4
Only one window glass does not move
3. Power window motor
70-4
4. Wire harness
-
”Window Lock System” does not operate
1. Power window master switch
70-4
70-30
WINDSHIELD/WINDOWGLASS/MIRROR
- INNER REAR VIEW MIRROR ASSY
700GY-01
INSPECTION
1.
INSPECT INNER REAR VIEW MIRROR ASSY
1
(a) Inspect the electro chromic inner mirror operation.
2
(1)
Connect the positive (+) lead from the battery to ter-
minal 1 and negative (-) lead to terminal 2.
(2)
Attach black colored tape to the forward sensor to
prevent it from sensing.
(3)
Light up the mirror with an electric light, and check
Battery
that the mirror surface changes from ”bright” to
”dark”.
If the operation is not as specified, replace the inner mirror as-
sembly.
Black Colored Tape
Bright
Dark
B57086
70-28
WINDSHIELD/WINDOWGLASS/MIRROR
- INNER REAR VIEW MIRROR ASSY
700GX-01
PRE-CHECK
1.
SELECTING COMPASS DISPLAY MODE
(a)
The compass switch allows you to select the Display or Non-display mode of the compass.
2.
SETTING ZONE
(a)
Deviation between the ”magnetic north” and ”actual north” differs depending on the location. There-
fore, adjustment of the magnetism is required. Since the magnetic condition differs according to the
area where the vehicle is used, it is necessary for each user to set the zone (Refer to ”Compass Zone
Map”). The zone setting can be changed using the comp switch of the inner mirror.
3.
PERFORMING CALIBRATION
(a)
Because each vehicle has its own magnetic field, calibration should be performed for each vehicle.
This compass function is used when storing the record of the vehicle’s magnetic field.
4.
WHEN COMPASS MAGNETIZED:
(a)
A compass could be magnetized during shipping by vessels or freight cars. Before delivery, therefore,
make sure to perform calibration and ensure that calibration is done properly. If it cannot be done (can-
not be complete in spite of driving around several times), it may be caused by magnetization. Demag-
netize the vehicle using a demagnetizer and perform calibration again.
5.
SETTING COMPASS
Comp Switch
On Duration
Normal Mode
Ignition switch ON.
Pressed
Compass Non-display Mode
Pressed for 3 sec.
6. Zone Setting Mode
Pressed for 6 sec.
Comp Switch ON
Zone area +1
7. Calibration Mode
Leaving it untouched
for a while
Normal Mode

 

 

 

 

 

 

 

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