Subaru Legacy (2005 year). Service manual - part 726

 

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Subaru Legacy (2005 year). Service manual - part 726

 

 

DI-11

DIFFERENTIALS

General Description

4. REAR DIFFERENTIAL (VA2-TYPE)

(1)

Hypoid driven gear and drive pin-
ion set 

(11)

Companion flange

(22)

Oil filler plug

(12)

Self-locking nut

(23)

Oil drain plug

(2)

Pinion height adjusting washer

(13)

Lock plate

(24)

Rear cover

(3)

Rear bearing

(14)

Side bearing

(25)

Gasket

(4)

Bearing preload adjusting collar

(15)

O-ring

(5)

Bearing preload adjusting washer

(16)

Axle shaft holder

Tightening torque: N

m (kgf-m, ft-lb)

(6)

Differential carrier

(17)

Side oil seal

T1: 25 (2.5, 18.4)

(7)

Front bearing

(18)

Differential case ASSY

T2: 29 (3.0, 21.4)

(8)

Collar

(19)

Air breather cap

T3: 34 (3.5, 25.3)

(9)

Pilot bearing

(20)

Stud bolt

T4: 62 (6.3, 45.6)

(10)

Front oil seal

(21)

Gasket

T5: 191 (19.5, 141)

DI-00349

T4

T3

(14)

(5)

(4)

(1)

(24)

(20)

(18)

(19)

(25)

(16)

(3)

(2)

(17)

(15)

(21)

(21)

(22)

(23)

T1

T1

T5

(13)

(16)

(17)

(12)

(11)

(10)

(9)

(8)

(7)

(14)

(15)

(13)

T2

(6)

DI-12

DIFFERENTIALS

General Description

5. REAR DIFFERENTIAL MOUNTING SYSTEM

(1)

Rear differential front member

(4)

Sub frame

Tightening torque: N

m (kgf-m, ft-lb)

(2)

Rear differential member plate

(5)

Self-locking nut

T1: 52 (5.3, 38)

(3)

Rear differential ASSY

T2: 70 (7.1, 51)

T3: 110 (11.2, 81)

DI-00350

(4)

T2

T3

T1

(3)

(2)

(1)

(5)

(5)

(5)

DI-13

DIFFERENTIALS

General Description

C: CAUTION

• Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• Be careful not to burn yourself, because each
part on the vehicle is hot after running.
• Use SUBARU genuine gear oil, grease etc. or
the equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.

• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Apply gear oil onto sliding or revolution surfaces
before installation.
• Before installing O-rings or snap rings, apply suf-
ficient amount of gear oil to avoid damage and de-
formation.
• Before securing a part on a vice, place cushion-
ing material such as wood blocks, aluminum plate,
or shop cloth between the part and the vice.
• Avoid damaging the mating surface of the case.

D: PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

398477701

HANDLE

Used for installing front and rear bearing cone.

398477702

DRIFT

• Used for press-fitting the bearing race of differ-
ential carrier (front). (T-type)
• Used for press-fitting the side bearing race. 
(VA1-type)
• Used for press-fitting the bearing race of differ-
ential carrier (Rear). (VA1-type)

398217700

ATTACHMENT SET

Stand for rear differential carrier disassembly 
and assembly.

ST-398477701

ST-398477702

ST-398217700

DI-14

DIFFERENTIALS

General Description

498447120

INSTALLER

Used for installing front oil seal.

498427200

FLANGE WRENCH

Used for stopping rotation of companion flange 
when removing and tightening self-locking nut.

398467700

DRIFT

• Used for removing pinion, pilot bearing and 
front bearing cone.
• For T-type and VA1-type

399780104

WEIGHT

Used for installing front bearing cone and pilot 
bearing companion flange.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

ST-498447120

ST-498427200

ST-398467700

ST-399780104

 

 

 

 

 

 

 

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