SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 400

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

13

BRAKE - GENERAL

STAVIC - 2004.09

4J

Master Cylinder (ESP Equipped Vehicle)

 Preceding work : Drain the brake fluid

1. Disconnect the brake fluid level switch connector (A).

2. Disconnect brake pipes (B, C) from master cylinder.

3. Remove master cylinder with master cylinder mounting

nuts.

4. Install in the reverse order of removal.

5. Do the air bleeding job.

 [Notice]

Be careful not to splash the brake fluid onto painted body. If
splashed, immediately clean the contaminated area.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

14

BRAKE - GENERAL

STAVIC - 2004.09

4J

4. Install in the reverse order of removal.

2. Remove the booster mounting nuts.

3. Disassemble the brake booster from vehicle.

Brake Booster

 Preceding work : Drain the brake fluid

1. Disassembly the master cylinder assembly and remove

clevis pin on the booster push rod.

 [Notice]

Air-bleeding job must be done after repairing.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

15

BRAKE - GENERAL

STAVIC - 2004.09

4J

Stop Lamp Switch

1. Disconnect the negative battery cable.

2. Disconnect the stop lamp switch connector.

3. Unscrew the lamp switch mounting nut and disassemble

the switch.

Stop Lamp Switch Check

1. Check if the electrical circuit is closed when the switch

plunger is pushed.

4. Install in the reverse of removal.

Tightening torque

21 ~ 35 Nm

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

16

BRAKE - GENERAL

STAVIC - 2004.09

4J

1. Remove two stop lamp switch bracket bolts.

Brake Pedal

2. Remove brake pedal bracket bolts.

4. Install in the reverse order of removal.

Pad

Brake pedal

Bracket

Return spring

Stopper

Nut

Washer

Bolt

Tightening torque

18 ~ 22 Nm

3. Disassemble the brake pedal assembly.

5. After installation, hit the brake to check if its operation is

correct.

Tightening torque

16 ~ 32 Nm

Tightening torque

18 ~ 22 Nm