SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 344

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

4

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Adjusting equipment

SAT (Self Adjusting Technology)

: SAT is new clutch which adjusts the clutch free play according to the wearness of clutch disc.

Operation description

Diaphram spring rotates the adjusting equipment as clutch disc is wearing and so, pressure plate is pushed to clutch
disc side at the amount of wearness.

* Disc wear (Free play) 

→ Diaphram spring (1) → Adjusting equipment (2, 3) → Pressure plate (4)

Clutch assembly

Clutch replacement

1) Replacement of cluch disc 

→ Replace the clutch cover assembly together.

2) Reinstallation of clutch  disc & cover 

→ Apply the zig set (SST) on the clutch cover set.

(Engine removal and reinstallation, Flywheel related job, Checking the clutch assy)

 [Notice]

When reinstall the clutch assembly without the special zig, Disc can be slip and worn easily.

Installation of special zig

1) Identify the SAT clutch with adjusting equipment around the clutch cover.

2) Adapt the zig set(4 pieces) between the clutch cover and diaphram spring around (Refer to the picture).

Diaphram

Cover

Adjusting
equipment

Zig for clutch removal

and installation

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

5

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

2. COMPONENTS

1. Concentric slave cylinder cover

2. Concentric slave cylinder

3. Clutch cover

4. Clutch disk

5. Adaptor

6. Clutch master cylinder

7. Hose

8. Pipe

9. Clutch fluid chamber

10. Clutch hydraulic line

11. Clutch pin (B)

12. Clutch housing

13. Switch

14. Bracket

15. Clutch pedal

16. Clutch pedal pad

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

6

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Clutch Fluid Reservoir Tank
(Common Usage with Brake Oil Reservoir Tanks)

• Operation

Clutch / Brake fluid

reservoir tank

Clutch pedal

Pusha rod

Clutch master

cylinder

Clutch cover

Clutch disk

Concentric

(piston) slave

cylinder

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

7

CLUTCH ASSEMBLY

STAVIC - 2004.09

4C

Clutch Release Chamber

• Clutch release chamber keeps the oil pressure stable in the clutch hose & pipe and also helps the oil pressure

transfer quickly by keeping some oil pressure every moments.

Clutch Pedal

• Pendant type clutch pedal (leverage effect is applied to reduce the effort to the feet).

• Clutch pedal has freeplay to prevent the clutch disk heated and damaged.

If this freeplay is too wide, engine power disconnection is difficult and arise the gear damage with abnormal noise.

Clutch pedal