SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 58

1F-74

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

8. Using the fuel tank cap wrench 661 589 00 46 00, remove

the locking cap.

9. Remove the pump from the fuel tank.

Notice

Check the condition of the seal and replace if
necessary. Drain the fuel before removing the pump.

10. Perform an operational check of the fuel pump.

11. Installation should follow the removal procedure in the

reverse order.

FUEL FILTER

Removal and Installation Procedure

1. Disconnect the negative battery cable.

Caution

The fuel system is under pressure. To avoid fuel
spillage and the risk of personal injury or fire, it is
necessary to relieve the fuel system pressure before
disconnecting the fuel lines.

2. Relieve the fuel system pressure. Refer to “Discharging

the Pressure in Fuel System” in this section.

3. Disconnect the fuel lines from the fuel filter.

Installation

4. Remove the fuel filter mounting bracket bolt.

Installation

Tightening torque

28 Nm (21 lb-ft)

Tightening torque

28 Nm (21 lb-ft)

Notice

Place the fuel pump pad. There may be a corrosion
due to the contact between the fuel filter and the
bracket.

5. Remove the fuel filter.

6. Install the fuel filter.

7. Perform a leak test of the fuel filter.

8. Installation should follow the removal procedure in the

reverse order.

1F-75

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

FUEL TANK

Removal and Installation Procedure

Caution

The fuel system is under pressure. To avoid fuel
spillage and the risk of personal injury or fire, it is
necessary to relieve the fuel system pressure before
disconnecting the fuel lines.

1. Relieve the fuel pressure. Refer to “Discharging the

Pressure in Fuel System” in this section.

2. Disconnect the negative battery cable.

3. Drain the fuel tank.

4. Disconnect the return line.

5. Disconnect the supply line.

6. Disconnect the fuel tank-to-canister hose from the fuel

tank.

7. Disconnect the fuel pump wiring connector.

8. Disconnect the fuel supply hose, fuel return hose.

1F-76

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

10. Install the safety jack under the fuel tank and remove the

bolts (12mm x 4) from the fuel tank.

9. Unscrew the bolts and remove the fuel filler pipe from the

fuel filler opening.

1F-77

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

11. Carefully lower the safety jack with the fuel tank.

Caution

Be careful not to drop the fuel tank while removing
it.