SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 41

 

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SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 41

 

 

1F-4

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

FAILURE CODE DIAGNOSIS

Clearing Failure Codes

Notice: 

To prevent Engine Control Module (ECM) damage, the key must be OFF when disconnecting or reconnecting

the power to the ECM (for example battery cable, ECM pigtail connector, ECM fuse, jumper cables, etc.)

Parameters listed in the table may not be exactly the same as your reading due to the type of instrument or other
factors. If a failure code is displayed during the “TROUBLE CODE” in scan tool check mode, check the circuit for the
code listed in the table below. For details of each code, turn to the page referred to under the “See Page” for the re-
spective “Failure Code” in the below table.

Failure codes should be cleared after repairs have been completed.

DIAGNOSTIC INFORMATION AND PROCEDURE

Failure Code

00

01

02

03

04

05

06

08

09

10

11

17

18

19

20

21

23

24

25

26

27

29

30

31

32

33

34

35

Description

Engine coolant temperature sensor low voltage

Engine coolant temperature sensor high voltage

Engine coolant temperature sensor plausibility

Intake air temperature sensor low voltage

Intake air temperature sensor high voltage

Intake air temperature sensor plausibility

Engine coolant temperature insufficient for closed loop fuel control

System voltage too low

Mass air flow sensor plausibility

Mass air flow sensor low voltage

Mass air flow sensor high voltage

Crankshaft position sensor signal failure (no engine revolution signal)

Crankshaft position sensor signal failure (rpm > max. value)

Camshaft position senosr signal: No.1 cylinder recognition failure

Crankshaft position sensor signal failure (gap recognition failure)

Transmission coding failure

CAN communication failure: ASR/MSR

CAN communication failure: ABS

Communication with transponder missing

CAN communication failure: TCU (A/T only)

CAN communication failure: TOD (E32 only)

CAN communication failure: ID 200h not plausible

CAN communication failure: ID 208h not plausible

CAN communication failure: communication initialization failure

Engine rpm output circuit short circuit to battery

Engine rpm output circuit short circuit to ground or open

Fuel pump relay short circuit to battery

Fuel pump relay short circuit to ground or open

See Page

1F-56

1F-56

1F-56

1F-52

1F-52

1F-52

1F-56

1F-28

1F-52

1F-52

1F-52

1F-13

1F-13

1F-17

1F-13

1F-79

1F-77

1F-77

1F-82

1F-77

1F-78

1F-78

1F-78

1F-78

1F-68

1F-68

1F-33

1F-33

Failure Codes Table

1F-5

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

Failure Codes Table (Cont’d)

Failure Code

40

41

44

45

54

56

57

58

59

60

62

64

65

66

67

68

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

89

93

96

97

98

99

100

101

Description

Purge control valve short circuit to battery

Purge control valve short circuit to ground or open

Cooling fan (HI) relay short circuit to power

Cooling fan (HI) relay short circuit to ground or open

Purge control circuit malfunction

No.1 knock sensor signal failure

No.2 knock sensor signal failure

Camshaft position sensor signal: No.1 cylinder synchronization failure

CAN communication failure: MSR data transmission not plausible

CAN communication failure: ASR data transmission not plausible

Clutch switch defective

No ignition voltage output (No.1 ignition coil)

No ignition voltage output (No.2 ignition coil)

No ignition voltage output (No.3 ignition coil)

Crankshaft position sensor adaptation failure

Random/Multiple Misfire

Starter signal recognition failure

No.1 injector short circuit to battery

No.1 injector short circuit to ground or open

No.2 injector short circuit to battery

No.2 injector short circuit to ground or open

No.3 injector short circuit to battery

No.3 injector short circuit to ground or open

No.4 injector short circuit to battery

No.4 injector short circuit to ground or open

Oxygen sensor high voltage

Bank 1 system short term fuel trim adaptation below lean threshold

Oxygen sensor no activity detected

Oxygen sensor not lean after overrun fuel shut -off

Oxygen sensor slow response

Oxygen sensor heater failure

Oxygen sensor heater short circuit to battery

Oxygen sensor heater short circuit to ground or open

Oxygen sensor low voltage

Bank 1 system short term fuel trim adaptation above rich threshold

Bank 1 system short term fuel trim at rich stop

Bank 1 system short term fuel trim at lean stop

Bank 1 system idle adaptation failure (above rich threshold)

Bank 1 system idle adaptation failure (below lean threshold)

Bank 1 system learning control failure (rich, low load)

Bank 1 system learning control failure (lean, low load)

See Page

1F-41

1F-41

1F-62

1F-62

1F-41

1F-23

1F-23

1F-17

1F-78

1F-78

1F-61

1F-11

1F-11

1F-11

1F-13

1F-25

1F-29

1F-37

1F-37

1F-37

1F-37

1F1-37

1F-38

1F-38

1F-38

1F-72

1F-73

1F-72

1F-72

1F-72

1F-72

1F-72

1F-72

1F-72

1F-73

1F-73

1F-73

1F-73

1F-73

1F-73

1F-73

1F-6

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

Failure Codes Table (Cont’d)

Failure Code

102

103

104

105

108

109

110

116

117

119

120

121

122

123

125

126

127

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

150

151

160

161

162

163

Description

Bank 1 system learning control failure (rich, high load)

Bank 1 system learning control failure (lean, high load)

Throttle position sensor 1 low voltage

Throttle position sensor 1 high voltage

Throttle position sensor 2 low voltage

Throttle position sensor 2 high voltage

Throttle actuator learning data fault

Throttle actuator learning control failure

Exceed fuel -cut safety time

Throttle valve return spring failure

Cruise control interruption memory failure

Throttle actuator failure

Accelerator pedal position sensor signal failure

Different Mass air flow sensor signal with throttle position sensor

Both throttle position sensors failure

Throttle position sensor 1 not plausible with throttle position sensor 2

High permanent throttle signal

Cruise control “OFF” due to message counter failure

Vehicle speed signal failure

Vehicle speed signal failure

Cruise control lever failure

Cruise control acceleration failure

Cruise control deceleration failure

Stop lamp switch failure

ECU failure (RAM)

ECU failure (EPROM)

Call monitoring

Servo motor control output interruption memory failure

Servo motor open/short

Unprogramed ECU with immobilizer

Uncoded/unprogramed ECU

ECU failure (EEPROM/Flash-EPROM checksum failure)

ECU failure (coding ID checksum failure)

ECU failure (coding checksum failure)

ECU failure (programing checksum failure)

TCS input signal short circuit to battery

TCS input signal short circuit to ground or open

Accelerator pedal position sensor 1 low voltage

Accelerator pedal position sensor 1 high voltage

Accelerator pedal position sensor 2 low voltage

Accelerator pedal position sensor 2 high voltage

See Page

1F-73

1F-73

1F-47

1F-47

1F-47

1F-47

1F-80

1F-47

1F-80

1F-47

1F-80

1F-47

1F-59

1F-47

1F-47

1F-48

1F-48

1F-64

1F-64

1F-64

1F-64

1F-64

1F-64

1F-67

1F-79

1F-79

1F-80

1F-80

1F-80

1F-82

1F-79

1F-79

1F-79

1F-79

1F-79

1F-65

1F-65

1F-59

1F-59

1F-59

1F-59

1F-7

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROLS

M162 GSL ENG SM - 2005.7

Failure Codes Table (Cont’d)

Failure Code

164

167

185

186

187

188

189

190

192

193

194

195

198

199

226

227

228

229

231

232

233

234

235

236

237

238

239

240

241

242

243

244

245

246

247

248

249

250

251

Description

Accelerator pedal position sensor 1 not plausible with pedal position sensor 2

Both setpoint accelerator pedal position sensor defective

Mass air flow sensor and throttle position sensor failure

ECU failure (incompatible CPU)

ECU failure (CPUs communication failure)

ECU failure (CPU 2 configuration failure)

ECU failure (CPU 2 fault)

ECU failure (CPU run time failure between CPUs)

No.5 injector short circuit to battery

No.5 injector short circuit to ground or open

No.6 injector short circuit to battery

No.6 injector short circuit to ground or open

Resonance flap short circuit to battery

Resonance flap short circuit to ground or open

Camshaft actuator short circuit to battery

Camshaft actuator short circuit to ground or open

A/C compressor relay short circuit to battery

A/C compressor relay short circuit to ground or open

ECU failure (CPU 2 cruise control message counter failure)

Over decceleration limit (CPU 2)

Over acceleration limit (CPU 2)

Cruise control lever dual operation (CPU 2)

Cruise control lever safety terminal failure (CPU 2)

Unusual pedal position variation (CPU 2)

Unusual throttle position variation (CPU 2)

Unusual throttle controller monitor data comparison fault (CPU 2)

Unusual accelerator pedal position sensor comparison fault (CPU 2)

Throttle potentiometer comparision fault (CPU 2)

Unusual CPU communication (CPU 2)

Unusual CPU configuration (CPU 2)

A/D converter failure (CPU 2)

Accelerator pedal position sensor setpoint fault between CPU 1 and CPU 2

Position controller setpoint fault between CPU 1 and CPU 2

MSR setpoint fault between CPU 1 and CPU 2

Idle control setpoint fault between CPU 1 and CPU 2

A/D converteroverflow (CPU 2)

ROM f aul t (CPU 2)

RAM f aul t (CPU 2)

Cycle monitor fault (CPU 2)

See Page

1F-59

1F-59

1F-48

1F-80

1F-80

1F-80

1F-80

1F-80

1F-38

1F-38

1F-38

1F-38

1F-66

1F-66

1F-21

1F-21

1F-63

1F-63

1F-80

1F-80

1F-80

1F-80

1F-80

1F-80

1F-80

1F-80

1F-81

1F1-81

1F-81

1F-81

1F-81

1F-81

1F-81

1F-81

1F-81

1F-81

1F-81

1F-81

1F-85

 

 

 

 

 

 

 

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