SsangYong Stavic / SsangYong Rodius (2005 year). Service manual - part 31

1B-108

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CORE PLUGS IN CRANKCASE

Preceding Work: Draining of the coolant

1. Core plug ................................................... replace

1B-109

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Tools Required

W9911 0010B (102 589 00 15 00)

Drift

Replacement Procedure

1. Remove the intake and exhaust manifolds.

2. Pull back the core plug until the end of one side comes

out using the screw driver.

3. Pull out the plug carefully using a pliers.

5. Press in new plug using a drift W9911 0010B (102 589

00 15 00).

Notice

Wait for about 45 minutes before filling the coolant
so that the Loctite hardens.

6. Warm up the engine and check the coolant for leaks.

4. Clean the sealing surface and apply Loctite 241.

1B-110

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Group Code Letter and Cylinder Bore Size

Repair Size

CYLINDER BORE

Group Code Letter of Cylinder

A

X

B

X + 5

X + 10

Piston Type to be Used

A or X

A, X or B

X or B

X + 5

X + 10

Cylinder Bore Size (mm)

φ 89.900 ~ φ 90.906
φ 89.906 ~ φ 89.912
φ 89.912 ~ φ 89.918
φ 89.950 ~ φ 89.968
φ 90.000 ~ φ 90.018

Type

Standard size 

φ 89.9

1st repair size

(Standard size + 0.25)

2nd repair size

(Standard size + 0.5)

Group Code Letter

1)

A

X

B

A

X

B

A

X

B

Cylinder Bore Size (mm)

φ 89.900 ~ φ 90.906
φ 89.906 ~ φ 89.912
φ 89.912 ~ φ 89.918
φ 90.150 ~ φ 90.156
φ 89.156 ~ φ 90.162
φ 90.162 ~ φ 90.168
φ 90.400 ~ φ 90.406
φ 90.406 ~ φ 90.412
φ 90.412 ~ φ 90.418

1)

The group code letters are carved on the surface of the piston crown and in the mating surface of the crankcase.

1B-111

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Service Data Standard

Measurement of Cylinder Bore

1. Clean the cylinder wall.

2. Using a internal diameter gauge, measure the bore size

in axial and transverse direction at three points (1, 2, 3).

1,2,3. Measuring  points

A. Axial  direction

B. Transverse  direction

a. Location of the No.1 piston ring at TDC

b. Location of the piston BDC

c. Location of the oil ring at BDC

Chamfer Angle

Wear limit in longitudinal and transverse direction

Permissible deviation of cylinder out-of-round

Permissible deviation of rectangular cylinder height (except chamfered area)

Basic peak-to-valley height after final honing and brushing

Chamfer angle

Honing angle

When new

Wear limit

0.1 mm

0.007 mm

0.05 mm

0.05 mm

0.003 ~ 0.006 mm

60°

50° ± 10°