Nissan Qashqai (2007-2010). Manual - part 524

TRANSAXLE ASSEMBLY

TM-31

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

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15. Remove position switch from transaxle case.

16. Engage 3rd gear.
17. Remove the transaxle case mounting bolts.

18. Remove the transaxle case from clutch housing.

19. Remove oil gutter from transaxle case.
20. Remove mainshaft rear bearing inner race from mainshaft using

a suitable puller.

21. Remove bearing preloading shim, 4th main gear, needle bear-

ing, and 4th baulk ring from mainshaft.

22. Remove 3rd-4th fork rod assembly and 3rd-4th coupling sleeve

while gently lifting the mainshaft assembly.

23. Remove input shaft assembly.

24. Remove mainshaft assembly.

PCIB1627E

MCIB0028E

MCIB0029E

MCIB0030E

MCIB0031E

TM-32

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

25. Remove 1st-2nd fork rod assembly and the 5th-reverse fork rod

assembly.

26. Remove retaining pin from reverse gear assembly using a pin

punch.

27. Remove reverse gear assembly from clutch housing.

28. Remove final drive assembly from clutch housing.
29. Remove magnet and dowel pins from clutch housing.

30. Cut the base of the oil channel plastic hollow needle located at

the centre of the mainshaft front bearing.

31. Drive out mainshaft front bearing outer race using a suitable

puller.

32. Remove input shaft front bearing using the press and the drift

[Commercial service tool].

33. Remove bushings from clutch housing using a suitable puller.

MCIB0032E

MCIB0033E

MCIB0079E

MCIB0044E

MCIB0046E

TRANSAXLE ASSEMBLY

TM-33

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

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34. Remove differential side bearing outer races from clutch hous-

ing and transaxle case using a roll pin punch.

CAUTION:

Never damage clutch housing and transaxle case.

35. Remove snap ring and mainshaft rear bearing outer race using

the drift [Commercial service tool].

36. Remove snap ring and drive the input shaft rear bearing inside

the transaxle case using the mandrel (A) [SST: — (B. Vi. 1576)].

37. Remove retaining pin from selector (1) using a pin punch.

38. Remove interlock bolt, bushing, spring, and striking interlock

from transaxle case.

39. Remove mounting bolts (A) and then remove the control shaft

assembly from transaxle case.

40. Pull out 2 way connector straight from air breather inner tube.

41. Remove air breather inner tube from transaxle case.

MCIB0050E

MCIB0077E

JPDIC0095ZZ

JPDIC0096ZZ

JPDIC0097ZZ

TM-34

< DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F92R]

TRANSAXLE ASSEMBLY

Assembly

INFOID:0000000001070448

CAUTION:

When replacing the parts below, adjust mainshaft rear bearing preload. Refer to 

TM-39, "Adjustment"

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• Mainshaft front bearing outer race
• Mainshaft front bearing inner race
• Mainshaft rear bearing inner race
• Mainshaft rear bearing outer race
• Clutch housing
• Transaxle case
• Mainshaft

1.

Install air breather inner tube to transaxle case.

CAUTION:

Never damage air breather inner tube.
NOTE:
It is easy to install the air breather inner tube when its end is closed with tape. Remove the tape after the
installation.

2.

Insert 2 way connector straight to air breather inner tube.

CAUTION:

Check air breather inner tube for twists after installing.

3.

Install control shaft to transaxle case and then install selector to
control shaft. Tighten mounting bolts (A) to the specified torque.

4.

Install selector (1) onto control shaft, and then install retaining
pin to selector.

5.

Install striking interlock, spring, bushing, and interlock bolt to
transaxle case, and then tighten interlock bolt to the specified
torque.

6.

Install bushings to transaxle case using a suitable drift.

7.

Install bushings using the drift [Commercial service tool] down to
the thrust bearing.

CAUTION:

Never reuse bushing.

JPDIC0097ZZ

JPDIC0096ZZ

MCIB0047E