Hyundai i30 N (2018 year). Manual

Normal Maintenance Schedule (for Europe) (Cont.)

MAINTENANCE

Months

120

144

168

192

INTERVALS

Miles x 1,000

100

120

140

160

MAINTENANCE

Km x 1,000

120

150

180

210

240

ITEM

Fuel filter *5

Fuel lines, hoses and connections

Inspect “Coolant level adjustment and leak” every day.

Cooling system

At first, inspect 60,000 km (40,000 miles) or 48 months

after that, inspect every 30,000 km (20,000 miles) or 24 months

At first, replace at 210,000 km (120,000 miles) or 10 years :

Engine coolant *6

after that, replace every 30,000 km (20,000 miles) or 24 months *4

Valve clearance *7

Battery condition

Brake lines, hoses and connections

Parking brake

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*4 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

*5 : The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule

depends on fuel quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting prob-

lem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorized HYUNDAI dealer for

details.

*6 : When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

*7 : Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be checked

by an authorized HYUNDAI dealer.

7-9

Maintenance

Normal Maintenance Schedule (for Europe) (Cont.)

MAINTENANCE

Months

120

144

168

192

INTERVALS

Miles x 1,000

100

120

140

160

MAINTENANCE

ITEM

Km x 1,000

120

150

180

210

240

Brake/clutch fluid

Disc brakes and pads

Steering gear rack, linkage and boots

Driveshaft and boots

Tire (pressure & tread wear)

Front suspension ball joints

Air conditioner refrigerant

Air conditioner compressor

Climate control air filter

Manual transmission fluid *8

Exhaust system

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*8 : Manual transmission fluid should be changed anytime they have been submerged in water.

7-10

Maintenance Under Severe Usage and Low Mileage Conditions (for Europe)

The following items must be serviced more frequently on cars mainly used under severe and low mileage driving con-

ditions. Refer to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

Maintenance item

Maintenance intervals

Driving condition

operation

Replace every 5,000 km (3,000 miles)

A, B, C, D, E,

Engine oil and engine oil filter

or 6 months

F, G, H, I, J, K

Replace more frequently

Air cleaner filter

C, E

depending on the condition

Replace more frequently

Spark plugs

A, B, G, F, H, I, K

depending on the condition

Inspect more frequently

Steering gear rack, linkage and boots

C, D, E, F, G

depending on the condition

Inspect more frequently

Front suspension ball joints

C, D, E, F, G

depending on the condition

Inspect more frequently

Disc brakes and pads, calipers and rotors

C, D, E, G, H

depending on the condition

Inspect more frequently

Parking brake

C, D, G, H

depending on the condition

Inspect more frequently

Driveshaft and boots

C, D, E, F, G, H, I

depending on the condition

7-11

Maintenance

Maintenance item

Maintenance intervals

Driving condition

operation

Replace more frequently

Climate control air filter

C, E, G

depending on the condition

Manual transmission fluid

Every 120,000 km (80,000 miles)

C, D, F, G, H, I, J

Severe driving conditions

A :Repeatedly driving short distance of less than 8 km (5 miles)

E : Driving in the heavy dust condition

in normal temperature or less than 16 km (10 miles) in freez-

F : More than 50% driving in heavy city traffic during hot weath-

ing temperature

er above 32°C (90°F)

B :Extensive engine idling or low speed driving for long dis-

G:Driving on uphill, downhill, or mountain roads repeatedly

tances

H :Towing a trailer, or using a camper or roof rack

C :Driving on rough, dusty, muddy, unpaved, graveled or salt

: Driving as patrol car, taxi, commercial car or vehicle towing

spread roads

J :Driving over 170 km/h (106 mile/h)

D :Driving in areas using salt or other corrosive materials or in

very cold weather

K :Frequently driving in stop-and-go conditions and under

15,000 km per year.

7-12

Normal Maintenance Schedule (except Europe)

MAINTENANCE

Months

INTERVALS

Miles x 1,000

MAINTENANCE

ITEM

Km x 1,000

105

120

Drive belts *1

Engine oil and engine oil filter ** *2

Replace every 10,000 km (6,000 miles) or 12 months

Fuel additives *3

Add every 10,000 km (6,000 miles) or 12 months

Intercooler, in/out hose, air intake hose

Inspect every 10,000 km (6,000 miles)

Except Middle East *4

Air cleaner filter

For Middle East *4

Spark plugs

Replace every 75,000 km (50,000 miles) *5 or 60 months

Vapor hose and fuel filler cap

Fuel tank air filter

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

** : The engine oil level should be checked regularly and maintained properly. Operating with an insufficient amount of oil can damage

the engine, and such damage is not covered by warranty.

*1 : Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.

*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

*3 : If good quality gasolines meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bot-

tle of additive is recommended. Additives are available from your authorized HYUNDAI dealer along with information on how

to use them. Do not mix other additives.

*4 : Middle East includes India, Iran, Libya, Algeria, Sudan, Morocco, Tunisia and Egypt.

*5 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7-13

Maintenance

Normal Maintenance Schedule (except Europe) (Cont.)

MAINTENANCE

Months

INTERVALS

Miles x 1,000

MAINTENANCE

ITEM

Km x 1,000

105

120

Fuel filter *6

Fuel lines, hoses and connections

Inspect “Coolant level adjustment and leak” every day.

Cooling system

At first, inspect 60,000 km (40,000 miles) or 48 months

after that, inspect every 30,000 km (20,000 miles) or 24 months

At first, replace at 200,000 km (120,000 miles) or 120 months :

Engine coolant *7

after that, replace every 40,000 km (25,000 miles) or 24 months *5

Valve clearance *8

Battery condition

Brake lines, hoses and connections

Parking brake

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*5 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

*6 : The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule

depends on fuel quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting prob-

lem etc, replace the fuel filter immediately regardless of maintenance schedule. We recommend that you consult an authorized

HYUNDAI dealer for details.

*7 : When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage. For your convenience, it can be

replaced prior to it's interval when you do maintenance of other items.

*8 : Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be checked

by an authorized HYUNDAI dealer.

7-14

Normal Maintenance Schedule (except Europe) (Cont.)

MAINTENANCE

Months

INTERVALS

Miles x 1,000

MAINTENANCE

ITEM

Km x 1,000

105

120

Brake/clutch fluid

Disc brakes and pads

Steering gear rack, linkage and boots

Driveshaft and boots

Tire (pressure & tread wear)

Front suspension ball joints

Air conditioner refrigerant

Air conditioner compressor

Climate control air filter

Manual transmission fluid *9

Exhaust system

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*9 : Manual transmission fluid should be changed anytime they have been submerged in water.

7-15

Maintenance

Maintenance Under Severe Usage and Low Mileage Conditions (except Europe)

The following items must be serviced more frequently on cars mainly used under severe driving conditions.

Refer to the chart below for the appropriate maintenance intervals.

R : Replace I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

Driving

Maintenance item

Maintenance intervals

operation

condition

A, B, C, D, E, F, G,

Engine oil and engine oil filter

5,000 km (3,000 miles) or 6 months

H, I, J, K

Replace more frequently

Air cleaner filter

C, E

depending on the condition

Replace more frequently

Spark plugs

A, B, G, F, H, I, K

depending on the condition

Inspect more frequently

Steering gear rack, linkage and boots

C, D, E, F, G

depending on the condition

Inspect more frequently

Front suspension ball joints

C, D, E, F, G

depending on the condition

Inspect more frequently

Disc brakes and pads, calipers and rotors

C, D, E, G, H

depending on the condition

Inspect more frequently

Parking brake

C, D, G, H

depending on the condition

7-16

Maintenance

Driving

Maintenance item

Maintenance intervals

operation

condition

Inspect more frequently

Driveshaft and boots

C, D, E, F, G, H, I, J

depending on the condition

Replace more frequently

Climate control air filter

C, E, G

depending on the condition

C, D, E, F, G,

Manual transmission fluid

Every 120,000 km (80,000 miles)

H, I, J

Severe driving conditions

A :Repeatedly driving short distance of less than 8 km (5 miles)

E : Driving in the heavy dust condition

in normal temperature or less than 16 km (10 miles) in freez-

F : More than 50% driving in heavy city traffic during hot weather

ing temperature

above 32°C (90°F)

B :Extensive engine idling or low speed driving for long distances

G:Driving on uphill, downhill, or mountain roads repeatedly

C :Driving on rough, dusty, muddy, unpaved, graveled or salt

H :Towing a trailer, or using a camper or roof rack

spread roads

: Driving as patrol car, taxi, commercial car or vehicle towing

D :Driving in areas using salt or other corrosive materials or in

J :Driving over 170 km/h (106 mile/h)

very cold weather

K :Frequently driving in stop-and-go conditions

7-17

Maintenance

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

Engine oil and filter

Fuel filter

Vapor hose and fuel filler cap

The engine oil and filter should be

A clogged-up fuel filter may limit the

The vapor hose and fuel filler cap

changed at the intervals specified in

vehicle driving speed, damage the

should be inspected at those inter-

the maintenance schedule. If the

emission system, and cause the

vals specified in the maintenance

vehicle is being driven in severe con-

hard starting. When a considerable

schedule. Make sure that a new

ditions, more frequent oil and filter

amount of foreign substances are

vapor hose or fuel filler cap is cor-

changes are required.

accumulated in the fuel tank, the fuel

rectly replaced.

filter should be replaced.

Drive belts

Upon installing a new fuel filter, oper-

Air cleaner filter

Inspect all drive belts for evidence of

ate the diesel engine for several min-

We recommend that the air cleaner

cuts, cracks, excessive wear or oil

utes, and check the connections for

filter be replaced by an authorized

saturation and replace if necessary.

any leakages. We recommend you to

HYUNDAI dealer.

Drive belts should be checked peri-

have the fuel filter replaced by an

odically for proper tension and

authorized HYUNDAI dealer.

Spark plugs

adjusted as necessary.

Make sure to install new spark plugs

Fuel lines, fuel hoses and con-

of the correct heat range.

CAUTION

nections

Check the fuel lines, fuel hoses and

When you are inspecting the belt,

WARNING

connections for leakage and dam-

place the ignition switch to the

age. We recommend that the fuel

LOCK/OFF or ACC position.

Do not disconnect and inspect

lines, fuel hoses and connections be

spark plugs when the engine is

replaced by an authorized HYUNDAI

hot. You may burn yourself.

dealer.

Cooling system

Check the cooling system parts,

such as radiator, coolant reservoir,

hoses and connections for leakage

and damage. Replace any damaged

7-18

parts.

Engine coolant

Brake/Clutch fluid

Suspension mounting bolts

The coolant should be changed at

Check the brake/clutch fluid level in

Check the suspension connections

the intervals specified in the mainte-

the brake fluid reservoir. The level

for looseness or damage. Retighten

nance schedule.

should be between “MIN” and “MAX”

to the specified torque.

marks on the side of the reservoir.

Use only hydraulic brake fluid con-

Valve clearance

Steering gear box, linkage &

forming to DOT 3 or DOT 4 specifi-

Inspect excessive valve noise and/or

cation.

boots/lower arm ball joint

engine vibration and adjust if neces-

With the vehicle stopped and engine

sary. We recommend that the system

off, check for excessive free-play in

Parking brake

be serviced by an authorized

the steering wheel.

HYUNDAI dealer.

Inspect the parking brake system

Check the linkage for bends or dam-

including the parking brake lever and

age. Check the dust boots and ball

cables.

Manual transmission fluid

joints for deterioration, cracks, or

damage. Replace any damaged

Inspect the manual transmission

parts.

fluid according to the maintenance

Brake pads, calipers and

schedule.

rotors

Drive shafts and boots

Check the pads for excessive wear,

discs for run out and wear, and

Check the drive shafts, boots and

Brake hoses and lines

calipers for fluid leakage.

clamps for cracks, deterioration, or

Visually check for proper installation,

damage. Replace any damaged

For more information on checking

chafing, cracks, deterioration and

parts and, if necessary, repack the

the pads or lining wear limit, refer to

any leakage. Replace any deteriorat-

grease.

the HYUNDAI web site.

ed or damaged parts immediately.

(http://service.hyundai-motor.com )

Air conditioning refrigerant/

compressor

Check the air conditioning lines and

connections for leakage and dam-

age.

7-19

Maintenance

ENGINE OIL

Checking the engine oil level

1. Follow all of the oil manufacturer’s

precautions.

2. Be sure the vehicle is on level

ground.

3. Start the engine and allow it to reach

normal operating temperature.

4. Turn the engine off and wait for a

few minutes (about 5 minutes) for

the oil to return to the oil pan.

OPDE076067

OPDEN077007

5. Pull the dipstick out, wipe it clean,

and re-insert it fully.

6. Pull the dipstick out again and

7. If it is near or at L, add enough oil

check the level. The level should

to bring the level to F.

be between F (Full) and L (Low).

Use only the specified engine oil.

(Refer to “Recommended lubricants

and capacities” in chapter 8.)

WARNING

Radiator hose

Be very careful not to touch the

radiator hose when checking or

adding engine oil as it may be

hot enough to burn you.

7-20

NOTICE

Checking the engine oil and filter

WARNING

To prevent damage to your engine:

Used engine oil may cause irri-

• Do not overfill with engine oil.

tation or cancer of the skin if

Add oil in small quantities and

left in contact with the skin for

recheck level to ensure engine

prolonged periods of time. Used

is not overfilled.

engine oil contains chemicals

• Do not spill engine oil when

that have caused cancer in lab-

adding or changing engine oil.

oratory animals. Always protect

Use a funnel to help prevent oil

your skin by washing your

from being spilled on engine

hands thoroughly with soap

components. Wipe off spilled oil

and warm water as soon as pos-

immediately.

sible after handling used oil.

We recommend that the engine oil

and filter be replaced by an author-

ized HYUNDAI dealer.

7-21

Maintenance

ENGINE COOLANT

The high-pressure cooling system

Checking the engine coolant

has a reservoir filled with year-round

level

antifreeze coolant. The reservoir is

filled at the factory.

Check the antifreeze protection and

coolant concentration level at least

once a year, at the beginning of the

winter season, and before traveling

to a colder climate.

NOTICE

OPDEN077013

•

When the engine overheats from

low engine coolant, suddenly

adding engine coolant may cause

OPDEN077068

WARNING

cracks in the engine. To prevent

Check the condition and connections

damage, add engine coolant

Never remove the

of all cooling system hoses and

slowly in small quantities.

coolant cap or the

heater hoses. Replace any swollen

drain plug while the

•

Do not drive with no engine

or deteriorated hoses.

engine and radiator

coolant. It may cause water pump

The coolant level should be filled

are hot. Hot coolant

failure and engine seizure, etc.

between MAX and MIN (or F (Full)

and steam may blow out under

and L (Low)) marks on the side of the

pressure, causing serious injury.

coolant reservoir when the engine is

(Continued)

cool.

If the coolant level is low, add enough

distilled (deionized) water. Bring the

level to MAX (or F (Full)) but do not

overfill.

If frequent additions are required, we

recommend that the system be inspect-

ed by an authorized HYUNDAI dealer.

7-22

The electric motor for the cooling fan

• Do not use a solution that contains

(Continued)

is controlled by engine coolant tem-

more than 60% antifreeze or less

Turn the engine off and wait until

perature, refrigerant pressure and

than 35% antifreeze, which would

the engine cools down. Use

vehicle speed. As the engine coolant

reduce the effectiveness of the solu-

extreme care when removing the

temperature decreases, the electric

tion.

coolant cap. Wrap a thick towel

motor will automatically shut off. This

around it, and turn it counter-

is a normal condition. If your vehicle

For mixture percentage, refer to the

clockwise slowly to the first

is equipped with GDI, the electric

stop. Step back while the pres-

following table.

motor for the cooling fan may begin

sure is released from the cooling

to operate at any time and continue

Mixture Percentage

system. When you are sure all

Ambient

to operate until you disconnect the

(volume)

Temperature

the pressure has been released,

negative battery cable.

Antifreeze

Water

press down on the cap, using a

-15°C (5°F)

thick towel, and continue turning

Recommended engine coolant

-25°C (-13°F)

counterclockwise to remove it.

-35°C (-31°F)

•

When adding coolant, use only dis-

tilled

(deionized) water for your

-45°C (-49°F)

WARNING

vehicle and never mix hard water in

the coolant filled at the factory. An

Information

The electric motor for

incorrect coolant mixture can result

If in doubt about the mix ratio, a 50%

the cooling fan may

in serious malfunction or engine

water and 50% antifreeze mix is the

continue to operate

damage.

easiest to mix together as it will be the

or start up when the

•

The engine in your vehicle has alu-

same quantity of each. It is suitable to

engine is not running

minum engine parts and must be

use for most temperature ranges of

and can cause serious injury.

protected by an ethylene-glycol

-35°C (-31°F) and higher.

Keep hands, clothing and tools

with phosphate based coolant to

away from the rotating fan blades

prevent corrosion and freezing.

of the cooling fan.

•

DO NOT USE alcohol or methanol

coolant or mix them with the spec-

ified coolant.

7-23

Maintenance

Changing the engine coolant

WARNING

(Continued)

We recommend that coolant be

changed by an authorized HYUNDAI

Make sure the coolant cap is

properly closed after refilling

dealer according to the Maintenance

Schedule at the beginning of this

coolant. Otherwise the engine

could be overheated while driv-

chapter.

ing.

NOTICE

■ Engine room front view

To prevent damage to engine parts,

put a thick towel around the engine

coolant cap before refilling the

OPDE076071

coolant to prevent the coolant from

overflowing into engine parts, such

2. Make sure that the tiny pro-

as the alternator.

trusions inside the coolant

cap is securely interlocked.

OTL075062

1. Check if the coolant cap label

is straight In front.

(Continued)

7-24

BRAKE/CLUTCH FLUID

Checking the brake/clutch

If the fluid level is excessively low,

WARNING

fluid level

we recommend that the system be

checked by an authorized HYUNDAI

Do not allow brake/clutch fluid

dealer.

to come in contact with your

eyes. If brake/clutch fluid comes

Information

in contact with your eyes, flush

Use only the specified brake/clutch

your eyes with clean water for at

fluid. Refer to “Recommended lubri-

least 15 minutes and get imme-

cants and capacities” in chapter 8.

diate medical attention.

Information

NOTICE

Before removing the brake/clutch filler

cap, read the warning on the cap.

•

Do not allow brake/clutch fluid

OPDEN077016

to contact the vehicle's body

paint, as paint damage will

Check the fluid level in the reservoir

Information

result.

periodically. The fluid level should be

Clean the filler cap before removing.

between MAX and MIN marks on the

•

Brake/clutch fluid, which has

Use only DOT3 or DOT4 brake/clutch

side of the reservoir.

been exposed to open air for an

fluid from a sealed container.

extended time should never be

Before removing the reservoir cap

used as its quality cannot be

and adding brake/clutch fluid, clean

WARNING

guaranteed. It should be dis-

the area around the reservoir cap

posed of properly.

thoroughly to prevent brake/clutch

the brake/clutch system

fluid contamination.

•

Don't put in the wrong kind of

requires frequent additions of

fluid. A few drops of mineral-

If the level is low, add fluid to the MAX

fluid this could indicate a leak in

based oil, such as engine oil, in

level. The level will fall with accumulat-

the brake/clutch system. We

your brake/clutch system can

ed mileage. This is a normal condition

recommend that the vehicle be

damage system parts.

associated with the wear of the brake

inspected by an authorized

linings.

HYUNDAI dealer.

7-25

Hyundai i30 N (2018 year). Manual - part 24