Hyundai i30 / Elantra Neos. Body repair manual - part 19

BODY PANEL REPAIR PROCEDURE

BP-15

INSTALLATION

1.

Transcribe the fender apron upper inner panel cutline
to the new fender apron upper inner panel, cut to length
and chamfer butt end to improve weld surface.

2. Fit and clamp the fender apron upper inner panel in place.

3.

Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.

4.

MIG butt weld all seams.

5.

Clean and prepare all welds, and remove all residue.

6.

After removing, apply the welding primer.

BFDBP6106D

BFDBP6106E

BFDBP6106F

BFDBP6106G

BFDBP6106H

BFDBP6105A

BP-16

BODY  PANEL REPAIR PROCEDURE

7.

Drill 8mm holes in the new fender apron upper outer
panel for MIG plug welding.

8.

Fit and clamp the fender apron upper outer panel in
place.

9.

Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.

10. MIG plug weld all holes.

11. Clean and prepare all welds, and remove all residue.

12. Drill 8mm holes in the new fender apron inner panel

assembly for MIG plug welding.

BEDBP6107

BEDBP6108

BFDBP6104B

BFDBP6104C

BFDBP6104D

BFDBP6104E

BODY PANEL REPAIR PROCEDURE

BP-17

13. Fit and clamp the fender apron inner panel assembly

in place.

14. MIG plug weld all holes.

15. Clean and prepare all welds, and remove all residue.

BFDBP6102A

16. Apply the two part epoxy primer to the interior of the

each panel.

17. Apply an anti-corrosion agent as required.

(Refer to the BODY CORROSION PROTECTION)

18. Prepare the exterior surfaces for priming using wax

and grease remover.

19. Apply metal conditioner and water rinse.

20. Apply conversion coating and water rinse.

21. Apply the two-part epoxy primer.

22. Apply the correct seam sealer to all joints carefully.

 (Refer to the BODY SEALING LOCATIONS)

BFDBP6102B

BFDBP6102C

BFDBP6102D

BFDBP6102E

BP-18

BODY  PANEL REPAIR PROCEDURE

FRONT SIDE MEMBER

WELDING POINTS

MIG plug welding

MIG butt welding

MIG lap welding

MIG plug welding

MIG butt welding

MIG lap welding

BFDBP6203

BFDBP6202F

260mm

143mm