Hyundai i30 / Elantra Neos. Body repair manual - part 11

BC-32

BODY CONSTRUCTION

BFDBC6185

BFDBC6187

BFDBC6186

BFDBC6183

BFDBC6182

BFDBC6184

BFDBC6181

BFDBC6180 

E - E

F - F

H - H

L - L 

N - N 

G - G

K - K

M - M

+

_

3.8   0.5 mm

+

_

4.5   0.5 mm

+_

4.5   0.5 m

m

+

_

3.8   0.5 mm

+

_

3.8   0.5 mm

+

_

3.8   0.5 m

m

+

_

3.8   0.5 m

m

+_

4.5   0.5 mm

Fender panel

Rear door
panel 
assembly

Rear door panel assembly

Side outer panel

Front door panel

Rear door panel assembly

Rear door 
panel assembly

Side sill outer panel

Rear door 

panel assembly

Rear door 

panel assembly

Side sill outer panel

Front door panel assemby

Front door panel assemby

Front door panel assemby

Front door 

panel assemby

Front door panel assemby

BODY CONSTRUCTION

BC-33

< Cross-Sectional Views >

BFDBC6190

D

D

B

B

A

A

E

E

C

C

TAIL GATE

BC-34

BODY CONSTRUCTION

BFDBC6185

BFDBC6182

BFDBC6184

BFDBC6181

BFDBC6180 

A - A

B - B

D - D

C - C

E - E

+

_

5   0.5 mm

4 mm

2 mm

3.5 mm

5 mm

+_

4   0

.5

 m

m

0.5 mm

Tail gate outer panel 

Tail gate inner panel

Headlining

High mounted 
stop lamp

Rear glass 
assemby

Tail gate panel 
assembly

BD-2

BODY DIMENSIONS

ACTUAL-MEASUREMENT DIMENSIONS

1.

These dimensions indicate the actual linear distance
between measurement points, and are the reference
dimensions for use if a tracking gauge is used for
measurement.

2.

Measure by first adjusting both probes to the same
length (A=A')

CAUTION

Check the probes and gauge itself to make sure
there is no free play.

MEASUREMENT POINT

1.

Measurements should be taken at the hole center.

GENERAL

1.

Basically, all measurements in this manual are taken
with a tracking gauge.

2.

When a measuring tape is used, check to be sure there
is no elongation, twisting or bending.

3.

For measuring dimensions, both projected dimension
and actual-measurement dimension are used in this
manual.

MEASUREMENT METHOD

PROJECTED DIMENSIONS

1.

These are the dimensions measured when the
measurement points are projected into the reference
plane, and are the reference dimensions used for body
alterations.

2.

 If the length of the tracking gauge probes are
adjustable, make the measurement by lengthening one
probe by the amount equivalent to the difference in
height of  the two surfaces.

BMCBD6001

Projected Dimension

Height

BMCBD6003

Hole Center

BMCBD6002

Actually-Measured Dimension

A

A'