Daewoo Korando. Service manual - part 290

5D1-10  TRANSFER CASE (PART TIME 4408)

MAINTENANCE AND REPAIR

ON-VEHICLE SERVICE

MAINTENANCE OF TRANSFER CASE
LUBRICANT

Oil Level Check

l

Clean the oil level plug and surrounding area.

l

Remove the oil level plug and check whether oil is drip
out or not.

l

Tighten the oil level plug.

Oil Change

l

Clean the oil level plug and surrounding area

l

Place a suitable container under the transfer case.

l

Remove the oil and tighten the drain plug.

l

Fill the oil through the oil level plug until oil begins to
drip out.

l

Tighten the oil level plug.

Cautions for oil level check and plugs tightening

l

Do not use an impact wrench to remove or tighten the
oil level plug or drain plug since this will damage the
threads in the transfer case.

Tightening  Torque

20 - 30 Nm

TRANSFER CASE (PART TIME 4408)  5D1-11

TRANSFER CASE

1 Rear Companion Flange
2 Case Cover
3 Front Companion Flange
4 Breather Plug
5 Case
6 Input Shaft
7 Mounting Bolt ..................................... 38-52 Nm

8 Transmission Adapter
9 Bolt ..................................................... 81-59 Nm

10 Washer

11 Front Propeller Shaft

12 Bolt ..................................................... 81-89 Nm
13 Washer
14 Rear Propeller Shaft

5D1-12  TRANSFER CASE (PART TIME 4408)

Removal & Installation Procedure

1. Disconnect the negative terminal from the battery.

2. Lift up the vehicle and fix it safely.

3. Remove the drain plug and drain the oil.

Reinstall the drain plug.

* If planal damper is installed, unscrew 4bolts and remove

the planar damper.
Installation Notice

Tightening  Torque

19 - 30 Nm

4. Remove the breather hose.

5. Disconnect the speedometer cable connector and other

cable connectors and wiring harnesses.

6. Support the transfer case with jack and remove the front

and rear propeller shafts from the transfer case.

Installation Notice

Front

Rear

81 - 89 Nm

70 - 80 Nm

Tightening Torque

TRANSFER CASE (PART TIME 4408)  5D1-13

7. Remove the center mounting nuts and end sides mounting

bolts of the cross member and then remove the cross
member.

Installation Notice

Tightening Torque(1)

Tightening Torque(2)

21 - 35 Nm

62 - 93 Nm

8. Remove the transfer case by removing the bolts attaching

the transfer case to the transmission.

Installation Notice

Notice

Apply long-term grease to the inner spline of the transfer
case input shaft.

9. Installation should follow the removal procedure in the

reverse order.

Tightening  Torque

38 - 51 Nm