Daewoo Nubira. Service manual - part 168

5A – 18

I

4T40–E AUTOMATIC TRANSAXLE

DAEWOO V–121 BL4

VISUAL IDENTIFICATION

TRANSAXLE IDENTIFICATION INFORMATION

1.  Assembly Plant (Windsor, Canada)
2. Model 

Year 

(1996)

3. Broadcast 

Code

4.  Model Name (4T40E)
5. Update 

Level

6. Sequential 

Number

7. Manufacturer
8. Part 

Number

SECTION : 5B

FIVE–SPEED MANUAL TRANSAXLE

CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

TABLE OF CONTENTS

SPECIFICATIONS

5B–2

. . . . . . . . . . . . . . . . . . . . . . . . . . 

FASTENER TIGHTENING 

SPECIFICATIONS

5B–2

. . . . . . . . . . . . . . . . . . . . . . . 

SPECIAL TOOLS

5B–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

SPECIAL TOOLS TABLE

5B–3

. . . . . . . . . . . . . . . . . . . 

DIAGNOSIS

5B–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

ISOLATE NOISE

5B–5

. . . . . . . . . . . . . . . . . . . . . . . . . . 

SYMPTOM DIAGNOSIS

5B–6

. . . . . . . . . . . . . . . . . . . . 

COMPONENT LOCATORS

5B–9

. . . . . . . . . . . . . . . . . . 

GEARS AND CASE

5B–9

. . . . . . . . . . . . . . . . . . . . . . . . 

DIFFERENTIAL AND CASE

5B–11

. . . . . . . . . . . . . . . 

SHIFT LINKAGE

5B–12

. . . . . . . . . . . . . . . . . . . . . . . . . 

MAINTENANCE AND REPAIR

5B–15

. . . . . . . . . . . . . . 

ON–VEHICLE SERVICE

5B–15

. . . . . . . . . . . . . . . . . . . . 

CHECKING FLUID LEVEL

5B–15

. . . . . . . . . . . . . . . . . 

SHIFT LINKAGE ADJUSTMENT

5B–15

. . . . . . . . . . . 

GEARSHIFT LEVER

5B–17

. . . . . . . . . . . . . . . . . . . . . . 

GEARSHIFT TUBE, BOOT, BUSHING 

AND/OR BEARING RING

5B–18

. . . . . . . . . . . . . . . . 

CONTROL SHIFT ROD

5B–23

. . . . . . . . . . . . . . . . . . . 

LINKAGE LEVER AND/OR BUSHINGS

5B–24

. . . . . 

SPEEDOMETER DRIVEN GEAR

5B–30

. . . . . . . . . . . 

SHIFT LEVER COVER

5B–32

. . . . . . . . . . . . . . . . . . . . 

DRIVE AXLE SEAL

5B–34

. . . . . . . . . . . . . . . . . . . . . . . 

TRANSAXLE ASSEMBLY

5B–34

. . . . . . . . . . . . . . . . . 

UNIT REPAIR

5B–42

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

MAJOR COMPONENT DISASSEMBLY

5B–42

. . . . . 

INPUT SHAFT AND CLUSTER GEAR

5B–53

. . . . . . 

MAINSHAFT

5B–56

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

HOUSING CASE

5B–71

. . . . . . . . . . . . . . . . . . . . . . . . . 

DIFFERENTIAL

5B–74

. . . . . . . . . . . . . . . . . . . . . . . . . . 

MAJOR COMPONENT ASSEMBLY

5B–82

. . . . . . . . . 

GENERAL DESCRIPTION AND SYSTEM

OPERATION

5B–91

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

FIVE–SPEED MANUAL TRANSAXLE

5B–91

. . . . . . . 

5B – 2

I

FIVE–SPEED MANUAL TRANSAXLE

DAEWOO V–121 BL4

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Application

N

S

m

Lb–Ft

Lb–In

Backup Lamp Switch

18

13

Bearing Plate Bolts

22

16

Bearing Retainer Bolts, Right Side

25

18

Bearing–Adjusting Ring–Retainer Plate Bolt

25

18

Center Rear Transaxle Support Bracket Bolts

93

69

Clutch–Release Cylinder Bracket Bolts

75

55

Differential Cover Bolts

40

30

Fifth–Gear Fork Bolts

22

16

Fifth–Gearshift Connector Bolts

7

62

Gearshift Lever Cover Bolts

22

16

Input Driveshaft Detent Screw

15

11

Left Front Transaxle Support Bracket Bolts

47

35

Left Rear Transaxle Support Bracket Bolts

47

35

Lower Transaxle–to–Engine Bolts

75

55

Ring–Gear Bolts

70

52

Rod Clamp Bolt

14

124

Speedometer Housing Retaining Bolt

4

35

Speedometer–Driven Gear Bolt

5

44

Support Bracket Bolt

7

62

Transaxle Cover Bolts, Bigger

20

15

Transaxle Cover Bolts, Smaller

15

11

Upper Transaxle–to–Engine Bolts

75

55

 

FIVE–SPEED MANUAL TRANSAXLE  5B – 3

DAEWOO V–121 BL4

SPECIAL TOOLS

SPECIAL TOOLS TABLE

J–6125–B

Slide Hammer

J–22888–20–A

Bearing Puller with

J–22888–35

Puller Legs

J–22912–01

Universal Bearing

Puller

J–28467–B

Engine Support Fixture

KM–553–A

Fifth–Gear Puller

J–36633

Snap Ring Retainer

KM–113–2

Base

KM–334

Installer Sleeve