Suzki Burgman AN400. Manual - part 54

CHASSIS     7-19

FOOT BOARD

• Remove the frame cover. (

!

7-18)

• Remove the bolts and screws.
• Remove the left foot board 

 

1

.

• Remove the bolts and screws.
• Remove the right foot board 

 

2

.

INSTALLATION

• Install the exterior parts in the revers order of removal.
• Pay attention to the following points:

PILLION RIDER HANDLE

• Apply THREAD LOCK to the pillion rider handle (left, right)

bolts.

"

99000-32050: THREAD LOCK “1342”

• Tighten the pillion rider handle bolts to the specified torque.

#

Pillion rider handle bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)

7-20     CHASSIS

FRONT WHEEL

REMOVAL AND DISASSEMBLY

• Loosen the axle pinch bolt 

 

1

 and then the front axle 

 

2

.

• Lift the front wheel off the ground using a jack.

$

NOTE:
In this operation, the clamp bolt 

 

3

 should be removed so as not

to cause the speed sensor lead wires to be pulled tight.

• Draw out the front axle and remove the front wheel.

When using a jack, take care not to cause scratches
on the chassis.

1

  Wheel bearing

2

  Front tire

3

  Front wheel

4

  Spacer

5

  Brake disc

6

  Dust seal

7

  Spacer

A

  Front axle

B

  Brake disc bolt

ITEM

N·m

kgf-m

Ib-ft

A

65

6.5

47.0

B

23

2.3

16.5

CHASSIS     7-21

• Remove the dust seal 

 

1

.

%

09913-50121: Oil seal remover

• Remove the brake disc 

 

2

.

INSPECTION

FRONT WHEEL

• Measure the wheel runout using a dial gauge with the brake

caliper detached.

• If the runout is found to exceed the service limit, inspect the

bearing.

&

Service Limit:
Front wheel runout (Radial and Axial): 2.0 mm (0.08 in)

WHEEL BEARING

• The wheel bearing inspection must be performed with the

bearing installed in the wheel.

• Turn the bearing inner race by hand to see if there is no

abnormal play or noise. Also check for smoothness of turning.

• If any abnormal condition is found, replace the bearing with a

new one.

WHEEL BEARING REPLACEMENT

• Remove the wheel bearings using the special tool.

%

09921-20240: Bearing remover set

$

Do not reuse the removed bearings.

7-22     CHASSIS

FRONT AXLE

• Using a dial gauge, check the front axle for runout.
• If the runout measured exceeds the service limit, replace the

axle shaft.

&

Front axle runout: Service Limit: 0.25 mm (0.010 in)

%

09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
09900-21304: V-block

TIRE

• Tire inspection (

!

7-78)

REASSEMBLY AND REMOUNTING

• Reassemble and remount the front wheel in the reverse order of removal and disassembly.
• Pay attention to the following points:

Left

Right

18 N·m
(1.8kgf-m, 13.0 lb-ft)

23 N·m
(2.3kgf-m, 16.5 lb-ft)

65 N·m
(6.5kgf-m, 47.0 lb-ft)