Suzki Burgman AN400. Manual - part 11

ENGINE     3-7

• Remove the rear brake caliper cover 

 

1

.

• Remove the rear brake hose clamps 

 

2

.

• Remove the rear brake caliper mounting bolts 

 

3

.

• Remove the rear brake caliper 

 

4

.

• Remove the rear brake disc 

 

5

.

• Remove the rear hub 

 

6

.

• Support the engine using an engine jack.

• Remove the cushion rod bolt and nut 

 

7

 located on the front

lower part of the engine.

• Remove the engine mounting bolt and nut 

 

8

.

• Remove the engine from the frame.

3-8     ENGINE

ENGINE REMOUNTING

• Remount the engine assembly in the reverse order of removal.
• Pay attention to the following points:

• Install the spacers 

 

1

 to the crankcase bracket.

NOTE:
Apply SUZUKI SUPER GREASE to the spacers and needle
roller bearings.

"

99000-25010: SUZUKI SUPER GREASE “A” (Others)
99000-25030: SUZUKI SUPER GREASE “A” (USA)

• Tighten the rear cushion rod nut 

 

2

 to the specified torque.

#

Rear cushion rod nut 

 

2

: 50 N·m (5.0 kgf-m, 36.0 lb-ft)

• Tighten the engine mounting nut 

 

3

 to the specified torque.

#

Engine mounting nut 

 

3

: 93 N·m (9.3 kgf-m, 67.5 lb-ft)

Crankcase bracket

Bearing

Crankcase

85 N·m

(8.5 kgf-m, 61.5 lb-ft)

93 N·m

(9.3 kgf-m, 67.5 lb-ft)

ENGINE     3-9

• Make sure that the thread of axle shaft is clean of any greasy

matter.

• Tighten the rear axle nut to the specified torque.

#

Rear axle nut: 120 N·m (12.0 kgf-m, 87.0 lb-ft)

NOTE:
Install the muffler cover with its arrow mark 

 

A

 pointing top.

• After the engine has been mounted, install the lead wires,

cables and hoses securely.

• Pour the specified amount of final gear oil. (

!

2-10)

• Pour the specified amount of engine oil. (

!

2-9)

• Pour the specified amount of engine coolant. (

!

2-14)

• Perform the following adjustments:
* Throttle cable. (

!

2-12)

* Brake-lock. (

!

2-28)

• Check for leakage of the transmission oil, engine oil and

engine coolant.

23 N·m

(2.3 kgf-m, 16.5 lb-ft)

30 N·m
(3.0 kgf-m, 
   21.5 lb-ft)

3-10     ENGINE

ENGINE DISASSEMBLY

$

• Remove the air cleaner box brackets 

 

1

, 

 

2

.

• Remove the ECT sensor coupler 

 

3

 and ignition coil 

 

4

.

• Remove the starter motor 

 

5

.

• Remove the spark plug 

 

6

.

%

09930-10121: Spark plug wrench set

* Put the removed parts from the engine in order of

each component part.

* Be careful not to cause damage on the removed

parts when handling.