Champion Power Equipment (MODEL #100590 4500 lb. 2041 kg Winch). OPERATOR'S MANUAL

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OPERATOR'S MANUAL

MODEL #100590

4500 lb. (2041 kg) Winch

SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and

understood before operating the product. Failure to do so could result in serious injury. This manual should remain

with the product.

Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,

but are subject to change without notice.

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TABLE OF CONTENTS

Maintenance

Lubrication

Introduction

Synthetic Rope Replacement

Safety Definitions

Synthetic Rope

Important Safety Instructions

Specifications

Performance Specifications

Controls and Features

Parts Diagram

Winch

Parts List

Parts Included

Troubleshooting

Assembly

Mounting the Winch

Solenoid/Contactor Location

Install the Rocker Switch

Wiring the Winch

Wiring Diagram

Switch Wiring Diagram

Operation

General Tips for Safe Operation

Self Recovery

Synthetic Rope Abrasion Sleeve

Winching Techniques A-Z

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INTRODUCTION

SAFETY DEFINITIONS

Congratulations on your purchase of a Champion Power

The purpose of safety symbols is to attract your

Equipment (CPE) product. CPE designs, builds, and

attention to possible dangers. The safety symbols, and

supports all of our products to strict specifications and

their explanations, deserve your careful attention and

guidelines. With proper product knowledge, safe use, and

understanding. The safety warnings do not by themselves

regular maintenance, this product should bring years of

eliminate any danger. The instructions or warnings they

satisfying service.

give are not substitutes for proper accident prevention

measures.

Every effort has been made to ensure the accuracy and

completeness of the information in this manual at the time

of publication, and we reserve the right to change, alter

 DANGER

and/or improve the product and this document at any time

DANGER indicates a hazardous situation which,if not

without prior notice.

avoided, will result in death or serious injury.

CPE highly values how our products are designed,

manufactured, operated, and serviced as well as

 WARNING

providing safety to the operator and those around the

generator. Therefore, it is IMPORTANT to review this

WARNING indicates a hazardous situation which, if not

product manual and other product materials thoroughly

avoided, could result in death or serious injury.

and be fully aware and knowledgeable of the assembly,

operation, dangers and maintenance of the product before

 CAUTION

use. Fully familiarize yourself, and make sure others who

plan on operating the product fully familiarize themselves

CAUTION indicates a hazardous situation which, if not

too, with the proper safety and operation procedures

avoided, could result in minor or moderate injury.

before each use. Please always exercise common sense

and always err on the side of caution when operating the

 NOTICE

product to ensure no accident, property damage, or injury

occurs. We want you to continue to use and be satisfied

NOTICE indicates information considered important,

with your CPE product for years to come.

but not hazard-related (e.g., messages relating to

property damage).

When contacting CPE about parts and/or service, you will

need to supply the complete model and serial numbers

of your product. Transcribe the information found on your

product’s nameplate label to the table below

CPE TECHNICAL SUPPORT TEAM

1-877-338-0999

MODEL NUMBER

100590

SERIAL NUMBER

DATE OF PURCHASE

PURCHASE LOCATION

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100590 - 4500 lb. (2041 kg) Winch

IMPORTANT SAFETY

 WARNING

INSTRUCTIONS

Avoid “shock loads” by using the control switch

intermittently to take up the slack in the wire rope.

 WARNING

“Shock loads” can far exceed the rate capacity for the

wire rope and drum.

Cancer and Reproductive Harm -

Do not accelerate your vehicle while winching. Loss of

www.P65Warnings.ca.gov

traction can cause a shock load on the cable.

 WARNING

 CAUTION

Do not exceed the rated capacity.

Use hook strap when handling the hook for spooling or

unspooling the wire rope.

 DANGER

Do not use this winch for lifting or moving people or

 CAUTION

animals.

Use gloves to protect hands when handling the cable.

Never let the cable slide through your hands.

 DANGER

Keep yourself and others at a safe distance to the side

 WARNING

of the cable when under tension.

When re-spooling the cable, ensure that the cable

spools in the under-wind position with the cable

 DANGER

entering the drum from the bottom, not the top.

Never step over a cable or near a cable under load.

To re-spool correctly, and while wearing gloves, keep

a slight load on the cable while pushing the remote

button to draw in the cable. Walk toward the winch not

 WARNING

allowing the cable to slide through your hands. Do not

The wire rope may break before the motor stalls. For

let your hands get within 30 cm (12 in.) of the winch

heavy loads at or near rated capacity, use a pulley

while re-spooling. Turn off the winch and repeat the

block/snatch block to reduce the load on the wire rope.

procedure until a few feet of cable are left. Disconnect

the remote control and finish spooling by rotating the

drum by hand with the clutch disengaged. Keep hands

 WARNING

clear of the fairlead and drum while the winch is under

Do not move the vehicle to pull a load (towing) on the

power .

winch cable. This could result in cable breakage.

 WARNING

Do not use as a hoist. Do not use for overhead lifting.

Do not use the winch to secure or hold a vehicle for a

long period of time. Do not use the winch to secure a

 CAUTION

vehicle for transport.

Do not wrap the cable around any object and hook it

back onto itself.

 WARNING

Disconnect the remote control and battery leads when

not in use.

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 CAUTION

Duration of winching pulls should be kept as short as

possible.

If the motor becomes uncomfortably hot to the touch,

stop winching immediately and let it cool down for a

few minutes. Do not pull for more than one minute at

or near the rated load.

 CAUTION

If the motor stalls, do not maintain power to the winch.

Electric winches are designed and made for

intermittent use and should not be used in constant

duty applications.

 CAUTION

Apply blocks to the wheels of the vehicle when on an

incline.

 CAUTION

Never release the free-spool clutch when there is a

load on the winch.

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CONTROLS AND FEATURES

Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the

controls and features. Save this manual for future reference.

Winch

Motor - 1.6 HP (1.2 kW) 12V DC motor provides

Solenoid/Contactor - Power from the vehicle

power to the planetary gear mechanism. 

battery flows through the weather sealed contactor

before being directed to the winch motor.

Braking System - Braking action is automatically

applied to the winch drum when the winch motor is

Synthetic Rope - 15/64 in. × 38 ft.

stopped and there is a load on the synthetic rope.

(6 mm × 11.6 m) Synthetic Rope designed

specifically for load capacity of 4,500 lb (2,041 kg).

Winch Drum - The winch drum is the cylinder

The synthetic rope feeds onto the drum in the

on which the synthetic rope is stored. It can feed

“under wind” position through the Aluminum Hawse

or wind the rope depending on the remote winch

and is looped at the end to accept the clevis hook

switch.

pin. 

Planetary Gear System - The reduction gears

10.

Aluminum Hawse - When using the winch at

convert the winch motor power into extreme pulling

an angle the hawse acts to guide the synthetic

forces. This system allows high torque while

rope onto the drum and minimizes damage to the

maintaining compact size and light weight.

synthetic rope from abrasion on the winch mount or

Free Spooling Clutch - The clutch allows the

bumper.

operator to manually disengage (“Out”) the spooling

11.

Winch Connection Cables - Used to connect the

drum from the gear train, free spool. Engaging the

contactor to the winch motor.

clutch (“In”) locks the winch into the gear system. 

12.

Clevis Hook - Provides a means for connecting the

Mounting Channel

looped ends of cables to an anchor.

Rocker Switch - Rocker switch with handlebar

13.

Strap - Used to assist cable feed.

mount for powering the rope in or out of your winch

drum. 

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100590 - 4500 lb. (2041 kg) Winch

Parts Included

Turn winch right side up. Disengage the clutch by

moving the Cam Ring to the “Out” position. Release

Assembly Parts

the synthetic rope and pull through the aluminum

Mounting Channel (A)

hawse.

M10×25 Bolts (B)

Attach the clevis hook to the cable, and then the

M10 Lock Nuts (C)

hand strap to the clevis hook.

Aluminum Hawse (D)

 CAUTION

M8×25 Bolts (E)

If utilizing a mounting plate, ensure that the three

Ø8 Lock Washers (F)

major sections (motor, drum and gear housing) are

Ø8 Flat Washers (G)

properly aligned. Proper alignment of the winch will

allow for even distribution of the full rated load.

ASSEMBLY

 NOTICE

Mounting the Winch

This CPE 4,500 lb (2,041 kg) winch is designed with a bolt

The type of vehicle to which the winch and mounting

pattern that is standard in this class of winch. Many winch

channel will be applied, will dictate the type of

mounting kits are available that utilize this bolt pattern for

mounting kit that should be used (Speed Mount™

the most popular trucks, SUV’s and ATV’s. If you cannot

Hitch Adapter, Standard Mounting Channel, or

find a kit locally, contact CPE and we will provide you with

Specialty Mounting Kit).

the name of a dealer.

Solenoid/Contactor Location

 CAUTION

Find a location for the solenoid/contactor. It is

Mounting bolts must be SAE grade 5 or better and

recommended that the solenoid/contactor be mounted

torque to 34 ft. lbs.

close to the battery in a clean, dry location. Make sure the

location chosen allows for sufficient clearance from all

Insert M10×25 (B) bolts through the mounting

metal components. Drill mounting holes if required. Once

channel (A) holes and attach the aluminum hawse

a location is found, DO NOT install the unit until all wiring

(D) to the mounting channel with the M10 lock nuts

is completed (see wiring section).

 NOTICE

Terminals coming in contact with metal will cause a

direct short, possibly causing solenoid/contactor and/

or battery damage.

Install the Rocker Switch

Decide which handlebar the rocker switch will be

mounted on. (The rocker switch is usually installed

Turn the winch upside down. Place the mounting

on the left handlebar).

channel on the winch, making sure the winch is

centered in the middle of it.

Use a piece of electrical tape (not provided) around

the handlebar to help prevent rotation of the mount.

Thread the M8×25 (E) bolts through the Ø8 lock (F)

and flat washers (G), and then thread through the

Tighten the rocker switch in place. DO NOT

mounting channel. Tighten the bolts. DO NOT over

overtighten or tighten/clamp over any hoses or

tighten.

cables.

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Once the rocker switch is mounted, the wires can

Connect the red lead to the positive (+) terminal of

be routed back to where the solenoid/contactor is

the vehicle’s 12 volt battery.

located.

Connect the rocker switch to the solenoid/contactor

Make sure the handlebars have full range of motion

(black to black and green to green).

and then secure the rocker switch’s cable with the

Splice the end of the red wire on the rocker switch,

supplied cable ties.

to an ignition (keyed) controlled power source using

the supplied wire tap.

Wiring the Winch

Once all wiring is connected to the solenoid/

contactor it can then be mounted using the supplied

 CAUTION

M6 hardware.

NEVER route electrical cables across any sharp edges,

Tighten the solenoid/contactor terminal nuts.

through and/or near moving parts, or near parts that

DO NOT over tighten.

may become hot.

Connect the black lead to the negative (-) terminal of

the vehicle’s 12 volt battery.

 CAUTION

10.

Place all terminal boots over terminals and secure

Battery cables should NOT be drawn tight. Leave some

all cables with cable ties or electrical tape (not

slack for cable movement.

included).

11.

Check for proper drum rotation. Pull and turn the

 NOTICE

clutch knob to the “Out” position (free spooling). Pull

out some cable from the drum, and then turn the

You may need to use a test light to locate a suitable

clutch knob to the “In” position to engage the gears.

wire. The wire should only have power when the key is

Press the cable out button on the rocker switch. If

in the ON position.

the drum is turning and releasing more cable, then

your connections are accurate. If the drum is turning

 NOTICE

and collecting more cable then reverse the leads on

the motor. Repeat and check rotation.

Depending on the location of the solenoid/contactor,

you may need to use the black and red cables in place

of the yellow and blue, and the yellow and blue in place

of the red and black. Just remember that this also

changes the diagram.

Connect the yellow and blue cables to the motor

terminals on the winch. (Yellow to the positive

(+) terminal of the motor. Blue to the negative (-)

terminal of the motor). Tighten the terminal nuts

on the motor. DO NOT over tighten. Route the other

ends to the solenoid/contactor location.

Connect the yellow and blue cables to the solenoid/

contactor (yellow to yellow and blue to blue).

DO NOT tighten nuts.

Connect the red and black cables to the solenoid/

contactor (red to red and black to black). DO NOT

tighten nuts. Route the other ends to the vehicle’s

battery.

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100590 - 4500 lb. (2041 kg) Winch

Wiring Diagram

Negative (-)

Blue

Yellow

Positive (+)

Black

Negative (-)

Positive (+)

to switch and

remote wiring

Red

Switch Wiring Diagram

Green

Black

Ignition Wire

Red

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Self Recovery

OPERATION

Locate a suitable anchor such as a strong tree trunk or

General Tips for Safe Operation

boulder. Always use a sling as an anchor point.

Your 100590 winch is rated at a 4,500 lb (2,041 kg)

capacity in first layer (max) when spooling the first rope

layer on the drum. Overloads can damage the winch,

motor and/or synthetic rope. For loads over 2,250 lb.

(1021 kg) we recommend the use of the pulley block/

snatch block to double the synthetic rope line. This will

aid in two ways:

- reduce the number or rope layers on the drum,

as well as,

Your winch is equipped with a aluminum hawse to help

guide the synthetic rope and to reduce binding on short

- reduce the load on the rope by as much as 50%.

side pulls. Do not winch from an acute angle as the

When doubling the line back to the vehicle, attach to the

synthetic rope will pile up on one side of the drum causing

tow hook, frame or other load bearing part. The vehicle

damage to synthetic rope and the winch.

engine should be kept running during operation of the

winch to minimize battery drain and maximize power and

speed of the winch. If the winch is used for a considerable

time with the engine off the battery may be drained and

too weak to restart the motor.

Get to know your winch before you actually need to use

it. We recommend that you set up a few test runs to

familiarize yourself with rigging techniques, the sounds

your winch makes under various loads, the way the rope

Correct

Incorrect

spools on the drum, etc.

Inspect the synthetic rope and equipment before

each use. A frayed or damaged rope shall be replaced

Short pulls from an angle can be used to straighten the

immediately. Use only manufacturer’s identical

vehicle. Long pulls should be done with the synthetic rope

replacement rope with the exact specifications.

at a 90° angle to the winch/vehicle. When pulling a heavy

load, place a blanket or jacket over the synthetic rope five

Inspect the winch installation and bolts to ensure that all

or six feet from the hook.

bolts are tight before each operation. Store the remote

control inside your vehicle in a place that it will not be

damaged.

Any winch that appears to be damaged in any way,

is found to be worn, or operates abnormally MUST

BE REMOVED FROM SERVICE UNTIL REPAIRED. It is

recommended that the necessary repairs be made by a

manufacturer’s authorized repair facility.

Pull only on areas of the vehicle as specified by the

In the event of a broken cable it will dampen the snap

vehicle manufacturer. Only attachments and/or adapters

back. For additional protection open the hood of the

supplied by the manufacturer are to be used.

vehicle. For pulls over 2,250 lb. (1021 kg), we recommend

the use of the snatch block/pulley block to double line the

synthetic rope.

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Drape a blanket or jacket over the synthetic rope

Single Line

Double Line

approximately 5 to 6 feet from the hook. Open the

hood for added protection.

Power in the synthetic rope guiding the rope under

tension to draw up the slack in the rope. Once the

rope is under tension, stand clear. Never step over

the synthetic rope.

Double check your anchors and make sure all

This reduces the load on the winch and the

strain on the

connections are secure.

rope by approximately 50%.

Inspect the synthetic rope. Make sure there are at

least 5 wraps of synthetic rope around the winch

Synthetic Rope Abrasion Sleeve

drum.

The winch should be set up to avoid any rough surface

Clear the area. Make sure all spectators stand clear

from contacting the rope. If that is not possible, the

and that no one is directly in front or behind the

abrasion sleeve can be used to help protect the rope (A).

vehicle or anchor point.

Begin winching. Be sure that the synthetic rope is

winding evenly and tightly around the drum. The

vehicle that is being winched can be slowly driven to

add assistance to the winching process. Avoid shock

loads; keep the synthetic rope under tension.

The vehicle to be winched should be placed in

neutral and the emergency brake released. Only

release the brake pedal when under full tension.

Avoid shock loads to the winch. This can damage the

Winching Techniques A-Z

winch, rope and vehicle.

Take time to assess your situation and plan your pull.

The winch is meant for intermittent use. Under full

Put on gloves to protect your hands.

load with a single line rig do not power in for more

Disengage the clutch to allow free-spooling and also

than a minute without letting the motor cool down

save battery power.

for a few minutes and then resume the winching

operation.

Attach the hook strap to the clevis hook.

The winching operation is complete once the vehicle

Pull out the synthetic rope to your desired anchor

is on stable ground and is able to drive under its own

point using the hook strap.

power.

Secure the clevis hook to the anchor point: Sling,

Secure the vehicle. Be sure to set the brakes and

chain or snatch block. Do not attach the hook back

place the vehicle in park.

onto the synthetic rope.

Release the tension on the synthetic rope. The winch

Engage the clutch.

is not meant to hold the vehicle for long periods of

Connect the remote control to the winch. If you are

time.

going to control the winch from inside your vehicle

Disconnect the synthetic rope from the anchor.

then pass the remote through an open window to

Rewind the synthetic rope. Make sure that any rope

avoid the wires being pinched in the door.

already on the drum has spooled tightly and neatly.

Start your engine to ensure power is being

If not, draw out the rope and re-spool from the point

replenished to the battery.

where the rope is tight.

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W. Keep your hands clear of the winch drum and hawse

Retract Synthetic Rope onto drum being careful not

as the synthetic rope is being drawn in.

to allow kinking.

X. Secure the hook and hook strap.

Synthetic Rope

Y. Disconnect the remote control and store in a clean,

Periodically rinse the synthetic rope with water to remove

dry place.

any sand, dirt, mud, or debris that can become embedded

Z. Clean and inspect connections and mounting

or build up in the rope during use. This will help extend

hardware for next winching operation.

the life of the rope.

MAINTENANCE

 NOTICE

The owner/operator is responsible for all periodic

Inspect rope before and after each use. If rope

maintenance.

becomes frayed it must be replaced.

 WARNING

Never operate a damaged or defective winch.

 WARNING

Improper maintenance will void your warranty.

Complete all scheduled maintenance in a timely manner.

Correct any issue before operating the winch.

 NOTICE

For service or parts assistance, contact our help line at

1-877-338-0999

Lubrication

All moving parts within the Electric Winch having been

Lubricated using high temperature lithium grease at the

factory. No internal lubrication is required. Lubricate

Cable Assembly periodically using a light penetrating oil.

Synthetic Rope Replacement

It is recommended that any modifications be performed

by a manufacturer’s authorized repair facility, and that

only manufacturer-supplied parts be used.

Move the clutch to the “Out” position.

Extend Synthetic Rope to its full length. Note how

the existing rope is connected to the inside of the

drum.

Remove old Synthetic Rope and attach new one.

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Specifications

SPECIFICATIONS

Performance Specifications

Winch Model

100590

Gross Weight

24.3 lb. (11 kg)

Rated Pull

4,500 lb (2,041 kg)

Net Weight

21.6 lb. (9.8 kg)

Gear Reduction Ratio

180:1

Height

4.9 in. (12.4 cm)

Motor

Permanent Magnet

Width

4.5 in. (11.5 cm)

1.6 HP (1.2 kW) (12V DC)

Length

13.5 in. (34.4 cm)

Duty Cycle

Intermittent

Bolt Pattern

4.9 in. × 3 in. (12.4 cm × 7.6 cm)

Drum Size

1.7 in. (D) × 3.2 in. (L)

[44 mm(D) × 80 mm(L)]

Synthetic Rope

15/64 in. (D) × 38 ft. (L)

..............................[6 mm(D) × 11.6 m(L)]

Line Speed and Motor Current (First Layer)

1000

2000

3000

4500

Line Pull

454

907

1361

2041

FPM

12.8

9.8

8.5

6.9

3.3

Line Speed (12V DC)

MPM

3.9

3.5

2.7

2.0

1.4

Motor Current (12V DC)

140

180

280

Running Time*

Minutes

Cooling Time**

Minutes

*If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for 5 minutes.

Do not pull for more than one minute at or near the rated load.

**Electric winches are designed and made for intermittent use and should not be used in constant duty applications.

Line Pull and Cable Capacity Per Layer

Line of Cable

4500

3629

3041

2616

Rated Line Pull

2041

1648

1380

1188

6.7

15.0

24.9

38.0

Cable Capacity

2.0

4.8

7.6

11.6

It is recommended to use double line and snatch block for pulling loads over 2,250 lb. (1,021 kg).

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100590 - 4500 lb. (2041 kg) Winch

Specifications

Parts Diagram

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100590 - 4500 lb. (2041 kg) Winch

Specifications

Parts List

Part Number

Description

Qty.

Part Number

Description

Qty.

Motor Assembly -

410015

Sun Gear,Input

456100B

Black Flat

Drum Bushing,

410016

450001

Coupling, I

Motor Side.

450002

Spring,Coupling

410017

Seal Ring

450003A

Coupling, II

Hexagon Socket

410018-D

Head Screw

410001

Spring

M5 x 16 - Dacromet

Drum Assembly -

410200-BF

Domestic Synthetic

Black Flat

Rope - 6.0mm(D)

410002-D

Tie Bar - Dacromet

450900-D

x 11.6m(L),

Gear Housing Cover

Grey(Smoke)

410003A

- Black Flat

C20002

1/4 in. Clevis Hook

410004

O Ring Ø100 x 1.9

Mounting Channel -

250086-BF

410005

Gear Ring I

Black Flat

Gear Carrier

Hexagon Socket Set

410006

Assembly, Output

250087-D

Screw M10 x 25 -

410007A

Gear Ring II

Dacromet

Gear Carrier

Lock Nut M10 -

250036-D

410008

Assembly,

Dacromet

Intermediate

Aluminum Hawse -

100374

Gear Carrier

124mm

410009

Aseembly, Input

250011

Circlip Ø15

Axis Support

Flat Washer Ø8 -

410010A

Bushing

300019-D

Dacromet

410011A

Cam Clutch Gear

Lock Washer Ø8 -

300020-D

Gear Housing -

Dacromet

410012-BF

Black Flat

Hexagon Head Bolt

450021-D

Hexagon Socket

M8 x 25 - Dacromet

410013A

Head Screw M4 x 20

410019

Contactor

Lock Washer Ø6 -

Hexagon Head Bolt

250017-D

400011-D

Dacromet

M6 x 25 - Dacromet

Cross Recessed Pan

Flat Washer Ø6 -

250002-D

250018-D

Head Screw

Dacromet

M6 x 16 - Dacromet

Cross Recess Pan

Clutch Cap -

410024

Head Screw M6 x 8

250016-BF

Black Flat

Lock Nut M6 -

GB2760-BB6802-

Radial Ball Bearing

400013-D

Dacromet

6802-2Z Sealed

410014

Cultch Spring

GB2760-BB0606-

Radial Ball Bearing

0606-2Z Sealed

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100590 - 4500 lb. (2041 kg) Winch

Specifications

Part Number

Description

Qty.

Part Number

Description

Qty.

Battery Wires - Red,

Hexagon Socket

456001

410018A

36 in. (L) / 6GAUGE

Head Screw M4 x 16

Battery Wires -

410002A

Hexagon Tie Bar

456002

Black, 36 in. (L) /

Drum Bushing, Gear

410016A

6GAUGE

Housing Side.

400017

Terminal Protector

Hexagon Head Bolt

400014-D

M6 x 1.0 x 20 -

Dacromet

Winch Wires -

456003

Yellow, 72 in. (L) /

6GAUGE

Winch Wires - Blue,

456004

72 in. (L) / 6GAUGE

400020

Wire Tap

400021

Mini-Rocker Switch

Flat Washer Ø5 -

400023-D

Dacromet

400025-D

Nut M5 - Dacromet

Mini-Rocker Switch

400026-BF

Clamp - Black Flat

Screw

400027

#6-32 x 9/32 in

400028

Lock Washer Ø6

Mini-Rocker Switch

400029-BF

Mounting Angle -

Black Flat

Mini-Rocker Switch

400030-BF

Extender - Black

Hexagon Socket

400031-D

Head Screw

M5 x 18 - Dacromet

Hexagon Socket

400022-D

Head Screw

M5 x 25 - Dacromet

Lock Washer Ø5 -

400024-D

Dacromet

410022

Yellow Strap

410025

Hexagonal Shaft

500016

Square Nut

Elastic Cylindrical

500017

Pin Ø3 x 14

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100590 - 4500 lb. (2041 kg) Winch

Troubleshooting

TROUBLESHOOTING

Problem

Cause

Solution

Loose battery cable connections

Tighten nuts on all cable connections

Defective Switch Assembly

Replace Switch Assembly

Check for voltage at armature port with Switch

Motor does not turn on

Defective motor

pressed. If voltage is present, Replace motor

Check for voltage at armature port with Switch

Water has entered motor

pressed. If voltage is present, Replace motor

Move Clutch to the “In” position. If problem

Motor runs but Cable drum

Clutch not engaged

persists, a qualified technician needs to check and

does not turn

repair.

The battery is weak, recharge. Run winch with

Insufficient current or voltage

vehicle motor running (Battery should have a

Motor runs slowly or

strong charge)

without normal power

Loose or corroded battery cable

Clean, Tighten, or replace

connections.

Motor overheating

Winch running time too long

Allow winch to cool down periodically

Motor runs in one direction

Defective Switch Assembly

Replace Switch Assembly

only

For further technical support:

Technical Support Team

Mon-Fri 8:30 AM-5:00 PM (PST/PDT)

Toll Free 1-877-338-0999

support@championpowerequipment.com

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WARRANTY*

Other Exclusions

This warranty excludes:

CHAMPION POWER EQUIPMENT

- Cosmetic defects such as paint, decals, etc.

2 YEAR LIMITED WARRANTY

- Wear items such as winch cable, etc.

Warranty Qualifications

- Accessory parts such as storage covers.

To register your product for warranty and FREE lifetime

- Failures due to acts of God and other force majeure

call center technical support please visit:

events beyond the manufacturer’s control.

https://www.championpowerequipment.com/register

- Problems caused by parts that are not original

To complete registration you will need to include a copy

Champion Power Equipment parts.

of the purchase receipt as proof of original purchase.

Limits of Implied Warranty and

Proof of purchase is required for warranty service.

Please register within ten (10) days from date of

Consequential Damage

purchase.

Champion Power Equipment disclaims any obligation to

cover any loss of time, use of this product, freight, or any

Repair/Replacement Warranty

incidental or consequential claim by anyone from using

CPE warrants to the original purchaser that the

this product. THIS WARRANTY IS IN LIEU OF ALL OTHER

mechanical and electrical components will be free of

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING

defects in material and workmanship for a period of

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR

two years (parts and labor) from the original date of

A PARTICULAR PURPOSE.

purchase and 180 days (parts and labor) for commercial

A unit provided as an exchange will be subject to the

and industrial use. Transportation charges on product

warranty of the original unit. The length of the warranty

submitted for repair or replacement under this warranty

governing the exchanged unit will remain calculated by

are the sole responsibility of the purchaser. This

reference to the purchase date of the original unit.

warranty only applies to the original purchaser and is not

This warranty gives you certain legal rights which may

transferable.

change from state to state or province to province. Your

Do Not Return The Unit To The Place

state or province may also have other rights you may be

entitled to that are not listed within this warranty.

Of Purchase

Contact CPE’s Technical Service and CPE will

Contact Information

troubleshoot any issue via phone or e-mail. If the

Address

problem is not corrected by this method, CPE may,

Champion Power Equipment, Inc.

at its option, authorize other means of repair and/or

12039 Smith Ave.

replacement.

Santa Fe Springs, CA 90670 USA

Warranty Exclusions

www.championpowerequipment.com

This warranty does not cover the following repairs and

Customer Service

equipment:

Toll Free: 1-877-338-0999

Normal Wear

info@championpowerequipment.com

Fax no.: 1-562-236-9429

Products with mechanical and electrical components

need periodic parts and service to perform well. This

Technical Service

warranty does not cover repair when normal use has

Toll Free: 1-877-338-0999

exhausted the life of a part or the equipment as a whole.

tech@championpowerequipment.com

Installation, Use and Maintenance

24/7 Tech Support: 1-562-204-1188

This warranty will not apply to parts and/or labor if the

product is deemed to have been misused, neglected,

involved in an accident, abused, loaded beyond the

product’s limits, modified, installed improperly or

connected incorrectly to any electrical component.

Normal maintenance is not covered by this warranty

and is not required to be performed at a facility or by a

person authorized by CPE.

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