Siemens MICROMASTER 410. Operating Instructions (Issue 04/02)

MICROMASTER 410 Documentation

Getting Started Guide

Is for quick commissioning.

Operating Instructions

Gives information about features of the MM410,

Installation, Commissioning, Control modes, System

Parameter structure, Troubleshooting, Specifications

and available options of the MM410.

Parameter List

The Parameter List contains the description of all

Parameters structured in functional order and a

detailed description.

Catalogues

In the catalogue you will find all the necessary

information to select an appropriate inverter, as well

as filters, chokes, operator panels and

communication options.

Definitions and Warnings

DANGER

indicates an immiently hazardous situation which, if not avoided, will result in death

or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION

used with the safety alert symbol indicates a potentially hazardous situationwhich, if

not avoided, may result in minor or moderate injury.

CAUTION

used without safety alert symbol indicates a potentially hzardous situation which, if

not avoided, may result in a property demage.

NOTICE

indicates a potential situation which, if not avoided, may result in an undesireable

result or state.

NOTES

For the purpose of this documentation, "Note" indicates important information

relating to the product or highlights part of the documentation for special attention.

Qualified personnel

For the purpose of this Instruction Manual and product labels, a "Qualified person"

is someone who is familiar with the installation, mounting, start-up and operation

of the equipment and the hazards involved.

He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag

circuits and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance with

established safety procedures.

3. Trained in rendering first aid.

♦ PE ñ Protective Earth uses circuit protective conductors sized for short circuits

= Ground

where the voltage will not rise in excess of 50 Volts. This connection is

normally used to ground the inverter.

♦

- Is the ground connection where the reference voltage can be the same

as the Earth voltage. This connection is normally used to ground the motor.

Use for intended purpose only

The equipment may be used only for the application stated in the manual and only

in conjunction with devices and components recommended and authorized by

Siemens.

Safety Instructions

The following Warnings, Cautions and Notes are provided for your safety and as a

means of preventing damage to the product or components in the machines

connected. This section lists Warnings, Cautions and Notes, which apply generally

when handling MICROMASTER 410 Inverters, classified as General, Transport &

Storage, Commissioning, Operation, Repair and Dismantling & Disposal.

Specific Warnings, Cautions and Notes that apply to particular activities are

listed at the beginning of the relevant chapters and are repeated or supplemented

at critical points throughout these sections.

Please read the information carefully, since it is provided for your personal

safety and will also help prolong the service life of your MICROMASTER 410

Inverter and the equipment you connect to it.

General

WARNING

♦ This equipment contains dangerous voltages and controls potentially

dangerous rotating mechanical parts. Non-compliance with Warnings or

failure to follow the instructions contained in this manual can result in loss of

life, severe personal injury or serious damage to property.

♦ Only suitable qualified personnel should work on this equipment, and only

after becoming familiar with all safety notices, installation, operation and

maintenance procedures contained in this manual. The successful and safe

operation of this equipment is dependent upon its proper handling,

installation, operation and maintenance.

♦ Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. It is not permissible to open the equip-

ment until 5 minutes after the power has been removed.

CAUTION

♦ Children and the general public must be prevented from accessing or

approaching the equipment!

♦ This equipment may only be used for the purpose specified by the

manufacturer. Unauthorized modifications and the use of spare parts and

accessories that are not sold or recommended by the manufacturer of the

equipment can cause fires, electric shocks and injuries.

NOTES

♦ Keep these operating instructions within easy reach of the equipment and

make them available to all users

♦ Whenever measuring or testing has to be performed on live equipment, the

regulations of Safety Code VBG 4.0 must be observed, in particular ß8

ìPermissible Deviations when Working on Live Partsî. Suitable electronic

tools should be used.

♦ Before installing and commissioning, please read these safety instructions

and warnings carefully and all the warning labels attached to the equipment.

Make sure that the warning labels are kept in a legible condition and replace

missing or damaged labels

Safety Instructions

Transport & Storage

WARNING

♦ Correct transport, storage, erection and mounting, as well as careful

operation and maintenance are essential for proper and safe operation of the

equipment.

CAUTION

♦ Protect the inverter against physical shocks and vibration during transport and

storage. Also be sure to protect it against water (rainfall) and excessive

temperatures (see table on page 19).

Commissioning

WARNINGS

♦ Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material.

Only suitably qualified personnel trained in the setup, installation,

commissioning and operation of the product should carry out work on the

device/system.

♦ Only permanently-wired input power connections are allowed. This equipment

must be grounded (IEC 536 Class 1, NEC and other applicable standards).

♦ If a Residual Current-operated protective Device (RCD) is to be used, it must

be an RCD type B.

♦ The following terminals can carry dangerous voltages even if the inverter is

inoperative:

- the power supply terminals L and N.

- the motor terminals U, V, W and the terminals DC+ and DC-.

♦ This equipment must not be used as an ëemergency stop mechanismí (see

EN 60204, 9.2.5.4)

CAUTION

The connection of power, motor and control cables to the inverter must be carried

out as shown in Figure 2-10 on page 30, to prevent inductive and capacitive

interference from affecting the correct functioning of the inverter.

Safety Instructions

Operation

WARNING

♦ MICROMASTERS operate at high voltages.

♦ When operating electrical devices, it is impossible to avoid applying

hazardous voltages to certain parts of the equipment.

♦ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any

disengagement of the Emergency Stop facility must not lead to uncontrolled

or undefined restart.

♦ Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous

faults), additional external precautions must be taken or facilities provided to

ensure or enforce safe operation, even when a fault occurs (e.g. independent

limit switches, mechanical interlocks, etc.).

♦ Certain parameter settings may cause the inverter to restart automatically

after an input power failure.

♦ Motor parameters must be accurately configured for motor overload

protection to operate correctly.

♦ This equipment is capable of providing internal motor overload protection in

accordance with UL508C section 42. Refer to P0610 and P0335, I²t is ON by

default.

♦ This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of

115 V/230 V, when protected by a H or K type fuse.

♦ This equipment must not be used as an ëemergency stop mechanismí (see

EN 60204, 9.2.5.4)

Repair

WARNING

♦ Repairs on equipment may only be carried out by Siemens Service, by

repair centers authorized by Siemens or by qualified personnel who are

thoroughly acquainted with all the warnings and operating procedures

contained in this manual.

♦ Any defective parts or components must be replaced using genuine Siemens

authorised parts.

♦ Risk of electric shock. Wait 5 minutes for the DC capacitors to discharge

before carrying out any installation work.

Dismantling & Disposal

NOTES

♦ The inverterís packaging is re-usable. Retain the packaging for future use or

return it to the manufacturer.

♦ Easy-to-release screw and snap connectors allow you to break the unit down

into its component parts. You can then re-cycle these component parts,

dispose of them in accordance with local requirements or return them to

the manufacturer.

Table of Contents

Overview

1.1

The MICROMASTER 410

1.2

Features

Installation

2.1

General

2.2

Power Losses

2.3

Ambient operating conditions

2.4

Harmonic Currents

2.5

Derating with Pulse Frequencies

2.6

Overvoltage and Trip Levels

2.7

Mechanical Installation

2.8

Electrical Installation

Commissioning

3.1

Block Diagram

3.2

Commission Modes

3.3

General operation

Using the MICROMASTER 410

4.1

Frequency Setpoint (P1000)

4.2

Command Sources (P0700)

4.3

OFF and braking Functions

4.4

Control Modes (P1300)

4.5

Faults and Alarms

System Parameters

5.1

Introduction to MICROMASTER System Parameters

5.2

Parameter Overview

5.3

Parameter List (short form)

Troubleshooting

6.1

Troubleshooting with the Standard Inverter LED

6.2

Troubleshooting with the Operator Panel (OP)

6.3

Fault messages

6.4

Alarms

MICROMASTER 410 Specifications

Table of Contents

List of Illustrations

Figure 2-1

Forming

Figure 2-2

Power Losses, 230 V

Figure 2-3

Derating for Altitude

Figure 2-4

Dimensions of the MICROMASTER 410

Figure 2-5

Clearance distances for mounting the inverter

Figure 2-6

Mounting Brackets

Figure 2-7

Position of ëYí Capacitor Link

Figure 2-8

MICROMASTER 410 Connection Terminals

Figure 2-9

Motor and Power Connections

Figure 2-10

Wiring Guidelines to Minimize the Effects of EMI

Figure 3-1

Inverter block diagram

Figure 3-2

Operator Panel for the MICROMASTER 410 Inverter

Figure 3-3

Basic operation

Figure 3-4

Changing the Line Supply Frequency

Figure 3-5

Buttons on the Operator Panel

Figure 3-6

Changing parameters via the OP

Figure 3-7

Typical Motor Rating Plate Example

Figure 3-8

Motor Overload PTC Connection

Figure 5-1

Parameter Overview

List of Tables

Table 2-1

Single Phase 115 V Connection

Table 2-2

Single Phase 230 V Connection

Table 2-3

Derating with Pulse Frequencies

Table 2-4

Trip Levels

Table 2-5

Dimensions and Torques of MM410

Table 3-1

Default settings for operation using the standard inverter

Table 3-2

Default settings for operation using the OP

Table 7-1

MICROMASTER 410 Performance Ratings

Table 7-2

Terminal Torques ñ Field Wiring Connectors

Table 7-3

MICROMASTER 410 Specifications

Table 9-1

Case 1 - General Industrial

Table 9-2

Case 2 - Filtered Industrial

Table 9-3

Case 3 - Filtered for Residential, Commercial and Light Industry

Table 9-4

Compliance Table

1 Overview

Overview

1.1

The MICROMASTER 410

The MICROMASTER 410s are a range of frequency inverters for controlling the

speed of three phase AC motors. The various models available range from 120 W

to 750 W single-phase input.

The inverters are microprocessor-controlled and use state-of-the-art Insulated Gate

BipoIar Transistor (IGBT) technology. This makes them reliable and versatile. A

special pulse-width modulation method with selectable pulse frequency permits

quiet motor operation. Comprehensive protective functions provide excellent

inverter and motor protection.

The MICROMASTER 410 with its default factory settings is ideal for a large range

of simple motor control applications.

The MICROMASTER 410 can be used in both 'stand-alone' applications as well as

being integrated into 'Automation Systems'.

1.2

Features

Main Characteristics

Easy installation

Easy commissioning

Rugged EMC design

Can be operated on IT line supplies

Fast repeatable response time to control signals

Comprehensive range of parameters enabling configuration for a wide range of

applications

Simple cable connection

Relay output

3 digital inputs

1 Analog input - AIN1: 0 ñ 10 V

The analog input can be used as the 4^th digital input

High pulse frequencies for low-noise motor operation

Status information and alarm messages with the optional Operator Panel

External options for PC communications, Operator Panel

1 Overview

Performance Characteristics

Flux Current Control (FCC) for improved dynamic response and motor control

Fast Current Limitation (FCL) for trip-free operation

Built-in DC injection brake

Compound braking to improve braking performance

Acceleration/deceleration times with programmable smoothing

Selectable up and down ramps

4-point ramp smoothing

Multi-point V/f characteristic

150 % overload for 60 seconds

Automatic restart after a mains failure

Start-on-the-fly

Protection Characteristics

Overvoltage/undervoltage protection

Overtemperature protection for the inverter

Ground fault protection

Short-circuit protection

I²t thermal motor protection

Motor stall prevention

2 Installation

Installation

WARNING

♦ Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material.

Only suitably qualified personnel trained in the setup, installation,

commissioning and operation of the product should carry out work on the

device/system.

♦ Only permanently-wired input power connections are allowed. This

equipment must be grounded (IEC 536 Class 1, NEC and other applicable

standards).

♦ If a Residual Current-operated protective Device (RCD) is to be used, it must

be an RCD type B.

♦ The following terminals can carry dangerous voltages even if the inverter is

inoperative:

- the power supply terminals L and N

- the motor terminals U, V, W and the terminals DC+ and DC-

♦ Always wait 5 minutes to allow the unit to discharge after switching off before

carrying out any installation work.

♦ This equipment must not be used as an ëemergency stop mechanismí (see

EN 60204, 9.2.5.4)

♦ The minimum size of the earth-bonding conductor must be equal to or greater

than the cross-section of the power supply cables.

♦ Safety regulations must not be compromised when installing inverters!

CAUTION

The connection of power, motor and control cables to the inverter must be carried

out as shown in Figure 2-10 on page 30, to prevent inductive and capacitive

interference from affecting the correct functioning of the inverter.

2 Installation

2.1

General

Installation after a Period of Storage

Following a prolonged period of storage, you must reform the capacitors in the

inverter. It is important that the time of storage is calculated from the time of

manufacture and not the time of delivery. The requirements are listed below.

Voltage

[%]

100

Storage period less than 1 year:

No action necessary

Storage period 1 to 2 years

Prior to energizing, connect to

voltage for one hour

Storage period 2 to 3 years

Prior to energizing, form

according to the curve

Storage period 3 and more years Prior to energizing, form

according to the curve

Time t [h]

0,5

Figure 2-1

Forming

The serial numbers consist 13 characters and contains the date of manufacture,

e.g. XAM214-123456

XAM214-123456 Characters 1-2 are the site where the product is built

XAM214-123456 Character 3 denotes the year eg. M = 2000

XAM214-123456 Character 4 is the month (1-9 =Jan-Sep, O =Oct, N =Nov, D =Dec)

XAM214-123456 Characters 5-6 are the day of the month

XAM214-123456 Character 7 is a seperator

XAM214-123456 Characters 8-13 are the sequential serial number 1-999999

2 Installation

2.2

Power Losses

Figure 2-2 shows the power loss for

230V MM410 Power losses

the MICROMASTER 410 Inverter.

The graph can be used to read the

loss at full load of a particular variant.

0,12

0,25

0,37

0,55

0,75

Power output kW

Figure 2-2

Power Losses, 230 V

2.3

Ambient operating conditions

Temperature

Frame Size

Min. [°C]

-10

Max. [°C]

For UL compliance the maximum surrounding air temperature for 230 V / 750 W

and 115 V / 550 W inverters is 40 ºC, for all other inverters 50 ºC.

Humidity Range

Relative air humidity ≤ 95 % Non-condensing

Altitude

If the inverter is to be installed at an altitude > 1000 m or > 2000 m above sea

level, derating will be required.

Figure 2-3 below shows the permissible rated input voltages and output current for

inverter installations from 500 m to 4000 m above sea level.

Permissible rated input voltage

Permissible rated output current

as a percentage of the nominal voltage

as a percentage of the nominal current

100

1000

2000

3000

4000

1000

2000

3000

4000

500

Installation altitude in metres above sea level

Figure 2-3

Derating for Altitude

2 Installation

Shock

Do not drop the inverter or expose to sudden shock. Do not install the inverter in an

area where it is likely to be exposed to constant vibration.

Mechanical strength to EN 60721-3-3

Deflection:

0.075 mm (10 ... 58 Hz)

Acceleration:

10 m/s² (58 ... 200 Hz)

Vibration

Do not install the inverter in an area where it is likely to be exposed to constant

vibration.

Electromagnetic Radiation

Do not install the inverter near sources of electromagnetic radiation.

Atmospheric Pollution

Do not install the inverter in an environment, which contains atmospheric pollutants

such as dust, corrosive gases, etc.

Water

Take care to site the inverter away from potential water hazards, e.g. do not install

the inverter beneath pipes that are subject to condensation. Avoid installing the

inverter where excessive humidity and condensation may occur.

Installation and cooling

CAUTION

The inverter can be front or side mounted, but MUST be installed in a vertical

position. Mount the inverter vertically to ensure optimum cooling, see Figure 2-5

on page 23.

Ensure that the inverterís air vents are not obstructed. Allow 100 mm clearance

above and below the inverter. A clearance of 30 mm on both sides of the inverter is

also required.

2 Installation

2.4

Harmonic Currents

Harmonic currents with 1% mains impedance.

Table 2-1

Single Phase 115 V Connection

Power

Fundamen-

3^rd

5^th

7^th

9^th

11^th

13^th

MLFB

Filter Type

CT (kW)

tal Amps

Amps

6SE6410-2UA11-2AA0

UNFILTERED

0,12

2,90

2,80

2,60

2,35

2,00

1,68

1,30

6SE6410-2UA12-5AA0

UNFILTERED

0,25

5,65

5,30

4,68

3,80

2,87

1,98

1,27

6SE6410-2UA13-7AA0

UNFILTERED

0,37

7,94

7,32

6,07

4,57

3,05

1,87

1,24

6SE6410-2UA15-5BA0

UNFILTERED

0,55

11,25

10,10

8,06

5,67

3,50

2,00

1,58

Table 2-2

Single Phase 230 V Connection

Power

Fundamen-

3^rd

5^th

7^th

9^th

11^th

13^th

MLFB

Filter Type

CT (kW)

tal Amps

Amps

6SE6410-2BB11-2AA0

0,12

1,34

1,20

0,83

0,45

0,18

0,12

0,06

6SE6410-2UB11-2AA0

UNFILTERED

6SE6410-2BB12-5AA0

0,25

2,90

2,40

1,70

0,95

0,40

0,20

6SE6410-2UB12-5AA0

UNFILTERED

6SE6410-2BB13-7AA0

0,37

4,10

3,50

2,50

1,40

0,60

0,25

6SE6410-2UB13-7AA0

UNFILTERED

6SE6410-2BB15-5BA0

0,55

5,30

4,60

3,30

1,80

0,70

0,40

6SE6410-2UB15-5BA0

UNFILTERED

6SE6410-2BB17-5BA0

0,75

7,30

6,50

4,40

2,50

1,00

0,50

6SE6410-2UB17-5BA0

UNFILTERED

2.5

Derating with Pulse Frequencies

Table 2-3

Derating with Pulse Frequencies

Power

Measured Output Current (A)

(kW)

4 kHz

6 kHz

8 kHz

10 kHz

12 kHz

14 kHz

16 kHz

0.12

0.9

0.8

0.7

0.6

0.5

0.25

1.7

1.5

1.3

1.1

0.9

0.37

2.3

2.0

1.7

1.5

1.3

0.55

3.0

2.7

2,5

2.2

2.0

1.7

(115V,50°C)

0.55

3.2

2.9

2.6

2.3

2.0

(115V,40°C)

0.75

3.9

3.6

3.2

2.9

2.6

2.3

0.75 (40º C)

4.2

3.8

3.4

3.0

2.7

All currents are rated at 50 ºC unless otherwise stated

2 Installation

2.6

Overvoltage and Trip Levels

The inverter will protect itself from both supply overvoltage and undervoltage. Trip

levels are show in Table 2-4. Internal overvoltage can occur during braking where

internal voltages are forced high by energy from an external load.

Table 2-4

Trip Levels

Input

Undervoltage

Overvoltage trip

Supplies

trip levels

levels

1 Phase 230 V

115 V

290 V

1 Phase 115 V

60 V

145 V

2.7

Mechanical Installation

Warning

♦ THIS EQUIPMENT MUST BE GROUNDED.

♦ To ensure the safe operation of the equipment, it must be installed and

commissioned by qualified personnel in full compliance with the warnings laid

down in these operating instructions.

♦ Take particular note of the general and regional installation and safety

regulations regarding work on dangerous voltage installations (e.g. EN

50178), as well as the relevant regulations regarding the correct use of tools

and personal protective equipment (PPE).

♦ The mains input, DC and motor terminals, can carry dangerous voltages even

if the inverter is inoperative; wait 5 minutes to allow the unit to discharge after

switching off before carrying out any installation work.

Figure 2-4

Dimensions of the MICROMASTER 410

2 Installation

100 mm

30 mm

Figure 2-5

Clearance distances for mounting the inverter

For side mounting and UL compliance the ambient temperature should be no

greater than 40 ºC. The maximum output current of the 750 W inverter is 3.2 A.

Table 2-5

Dimensions and Torques of MM410

Frame

Overall Dimensions

Tightening Torque

Fixing Method

Size

of fixings

Height

Width

Depth

2 x M4 Bolts*

150 mm

69 mm

118 mm

2 x M4 Nuts*

2.5 Nm

2 x M4 Washers*

(5.91î)

(2.72î)

(4.65î)

with washers fitted

Connecting to DIN rail**

2 x M4 Bolts*

2 x M4 Nuts*

150 mm

69 mm

138 mm

2.5 Nm

2 x M4 Washers*

(5.91î)

(2.72î)

(5.43î)

with washers fitted

Connecting to DIN rail**

Not supplied with the inverter.

** The DIN rail mounting kit is an optional extra which must be ordered separately. For details see

Section 2.7.2 on page 25.

2 Installation

2.7.2

DIN Rail Mounting

The DIN Rail Mounting Kit consists of the following items:

1 x plastic moulded base

1 x plastic moulded retaining clip

1 x Metal spring

The DIN Rail Mounting Kit is supplied as an option for the inverter. If

a mounting kit is required it can be ordered using the following order

number:

6SE6400-0DR00-0AA0

In order to fit the DIN Rail Mounting Kit to the inverter, the kit

must first be assembled using the following procedure:

1. The retaining clip is fitted into the recess of the plastic

moulded base, as shown in Drawing A.

2. The spring is fitted into the base as shown in Drawing B.

3. Ensure that the spring is secured to the retaining clip as shown in

Drawing B.

4. Ensure that the retaining clip can be moved in a downward

direction, as shown in Drawing C.

When the retaining clip is released, it should return to its

normal position in an upward direction. If it does not, the

spring has been fitted incorrectly.

In order to fit the DIN Rail Mounting Kit to the inverter the following

procedure should be performed:

1. The base is fitted to the inverter using 2 x M5 screws, as shown in

Drawing D.

2. Ensure that the base is securely fastened to the inverter without

causing any damage to the moulded plastic base.

Ensure that the base is securely fastened to the

inverter without causing any damage to the moulded

plastic base.

1. Clip the top recess of the base onto the DIN rail,

as shown in Drawing E.

2. The inverter can now be pushed and locked onto the

DIN rail.

The inverter can be removed from the DIN rail by pulling

the retaining clip in a downward direction.

2 Installation

2.8

Electrical Installation

WARNING

THIS EQUIPMENT MUST BE GROUNDED.

♦ To ensure the safe operation of the equipment, it must be installed and

commissioned by qualified personnel in full compliance with the warnings laid

down in these operating instructions.

♦ Take particular note of the general and regional installation and safety regu-

lations regarding work on dangerous voltage installations (e.g. EN 50178), as

well as the relevant regulations regarding the correct use of tools and

personal protective gear.

♦ The mains input, DC and motor terminals, can carry dangerous voltages even

if the inverter is inoperative; wait 5 minutes to allow the unit to discharge after

switching off before carrying out any installation work.

♦ The inverters can be installed in a side-by-side configuration with a minimum

distance of 30 mm (1.18 inches) between units and a distance of 100 mm

(3.94 inches) must be maintained if the inverters are installed on top of each

other.

CAUTION

The control, power supply and motor leads must be laid separately. Do not feed

them through the same cable conduit/trunking. Never use high voltage insulation

test equipment on cables connected to the inverter.

2.8.1

General

WARNING

The inverter must always be grounded.

If the inverter is not grounded correctly, extremely dangerous conditions may

arise within the inverter, which could prove potentially fatal.

Operation with ungrounded (IT) supplies

The MICROMASTER will operate from ungrounded supplies and will continue to

operate if an output phase is shorted to ground.

On ungrounded supplies, it will be necessary to cut the ëYí capacitor link from the

inside of the unit. The procedure for removing this capacitor is described on page

28 (Figure 2-7) of this manual.

2 Installation

Operation with Residual Current Device

If an RCD (also referred to as ELCB or RCCB) is fitted, the MICROMASTER

inverters will operate without nuisance tripping, provided that:

A type B RCD is used.

The trip limit of the RCD is 30 mA.

The neutral of the supply is grounded.

Only one inverter is supplied from each RCD.

The output cables are less than 30 m [98.43 ft](screened) or 50 m [164.04 ft]

(unscreened).

Operation with long cables

All inverters will operate at full specification with cable lengths up to 30 m [98.43 ft]

(screened) or 50 m [164.04 ft] (unscreened).

2.8.2

Power and motor connections

WARNING

♦ Isolate the mains electrical supply before making or changing connections to

the unit.

♦ Ensure that the inverter is configured for the correct supply voltage:

single-phase 230 V MM410 MICROMASTERS must not be connected to a

higher voltage supply.

♦ The 115 V unit MUST only be connected to a 115 V supply.

♦ When synchronous motors are connected or when connecting several motors

in parallel, the inverter must be operated with voltage/frequency control

characteristic (P1300 = 0, 2 or 3).

NOTICE

♦ Ensure that the appropriate circuit-breakers/fuses with the specified current

rating are connected between the power supply and inverter (see Tables

starting on page 63).

♦ Use Class 1 60/75^oC copper wire only (16 AWG minimum for UL

compliance). For 115 V units use class 1 75 °C copper wire only. For

tightening torque see Table 7-2 on page 64.

♦ To tighten up the power terminal screws use a 4 - 5 mm cross-tip screwdriver.

2 Installation

Removal of ëYí Capacitor Link

To use the inverter on

ungrounded supplies the ëYí

capacitor (cap) link must be

removed as follows:

1. Ensure the inverter has

been disconnected from

all power supplies.

2. Locate the ëYí Cap cover

on the left side of the unit

near the rating label.

3. Carefully remove the ëYí

Cap cover.

4. Cut the ëYí Cap link with

an appropriate pair of

Figure 2-7

Position of ëYí Capacitor Link

wire-cutters.

5. After removal of the cover

the degree of protection is IP00.

Access to the power and motor terminals

Please refer to the photographs showing the

Power Terminal connections and the Control

Terminal connections on the inside of the

back cover of this manual.

Connect the power and motor connections

as shown below.

For access to the DC+/DC- terminals the cut-

out cover must be removed. The terminal

connection consists of two spades

measuring 6.3 mm by 0.8 mm. With the cut-

out cover removed and not connections fitted

to the spades, the inverter has only IP00

protection.

The connection of the DC link can be used

for two inverters, with two motors which work

on a revolving advertising media or similar

application:

one inverter is in motor mode and the other

Figure 2-8

MICROMASTER 410

is in regenerative mode.

Connection Terminals

2 Installation

Figure 2-9

Motor and Power Connections

2.8.3

Avoiding Electro-Magnetic Interference (EMI)

The inverters are designed to operate in an industrial environment where a high

level of EMI can be expected. Usually, good installation practices will ensure safe

and trouble-free operation. If you encounter problems, follow the guidelines stated

below.

Action to Take

Ensure that all equipment in the cubicle is well grounded using short, thick

grounding cable connected to a common star point or busbar.

Make sure that any control equipment (such as a PLC) connected to the

inverter is connected to the same ground or star point as the inverter via a

short thick link.

Connect the return ground from the motors controlled by the inverters directly

to the ground connection (PE) on the associated inverter.

Flat grounding conductors are preferred as they have lower impedance at

higher frequencies.

Terminate the ends of the cable neatly, ensuring that unscreened wires are as

short as possible.

Separate the control cables from the power cables as much as possible, using

separate trunking, cross them if necessary at 90º to each other.

Whenever possible, use screened leads for the connections to the control

circuitry.

Ensure that the contactors in the cubicle are suppressed, either with R-C

suppressors for AC contactors or 'flywheel' diodes for DC contactors fitted to

the coils. Varistor suppressors are also effective. This is important when the

contactors are controlled from the inverter relay.

Use screened or armored cables for the motor connections and ground the

screen at both ends using the cable clamps.

3 Commissioning

Commissioning

WARNING

♦ MICROMASTERS operate at high voltages.

♦ When operating electrical devices, it is impossible to avoid applying

hazardous voltages to certain parts of the equipment.

♦ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any

disengagement of the Emergency Stop facility must not lead to uncontrolled

or undefined restart.

♦ Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous

faults), additional external precautions must be taken or facilities provided to

ensure or enforce safe operation, even when a fault occurs (e.g. independent

limit switches, mechanical interlocks, etc.).

♦ Certain parameter settings may cause the inverter to restart automatically

after an input power failure.

♦ Motor parameters must be accurately configured for motor overload

protection to operate correctly.

♦ This equipment is capable of providing internal motor overload protection in

accordance with UL508C section 42. Refer to P0610 and P0335, I²t is ON by

default.

♦ This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of

115 V / 230 V, when protected by a H or K type fuse.

♦ This equipment must not be used as an ëemergency stop mechanismí (see

EN 60204, 9.2.5.4)

CAUTION

Only qualified personnel may enter settings in the control panels. Particular

attention must be paid to safety precautions and warnings at all times.

3 Commissioning

3.2

Commission Modes

The MICROMASTER 410 is supplied with default parameter settings cover the

following:

The motor rating data; voltage, current and frequency data is keyed into the

inverter to ensure that the motor is compatible with the inverter. (A standard

Siemens motor is recommended).

Linear V/f motor speed, controlled by an analogue potentiometer.

Maximum speed 3000 min^-1 with 50 Hz (3600 min-1 with 60 Hz); controllable

using a potentiometer via the inverterís analogue inputs.

Ramp-up time / Ramp-down time = 10 s.

If more complex application settings are required, please refer to the Parameter

List.

Front Panels for the MICROMASTER 410

For instructions on how to exchange/replace

the Operator Panels, please refer to the

appropriate Appendix A in this manual.

To change the parameters of the inverter you

will require the optional Operator Panel. To

assist in the quick and efficient changing of

parameters, commissioning software tools

such as DriveMonitor can be used; this

software is supplied on the CD-ROM and can

also be downloaded from the Internet.

To allow the parameters to be changed using

the software tools, the PC to Inverter

Figure 3-2

Operator Panel for the

Connection Kit is required.

MICROMASTER 410

Inverter

3 Commissioning

3.2.1

Commissioning without an Operator Panel

The inverter is supplied with an LED to indicate the operation state of the unit.

The inverter can be used with its default settings, for a number of applications. The

default settings are shown in Table 3-1.

The terminal layout is shown in the photograph of the Control Terminal

Connections on the inside of the back cover of this manual.

Table 3-1

Default settings for operation using the standard inverter

Terminals

Parameter Default

Default Operation

Digital Input 1

P0701 = ë1í

ON/OFF1

Digital Input 2

P0702 = ë12í

Reverse

Digital Input 3

P0703 = ë9í

Fault Acknowledge

Warnings and faults states on the Inverter

The LED indicates the operating status of the inverter. The LED also indicate

various warnings or fault states. In section 6.1 on page 57 the inverter states,

indicated by the LED are explained.

3.2.2

Basic operation

With the default settings of the inverter the following is possible:

Start and stopping the motor (DIN1 via external switch)

Reversing the motor (DIN2 via external switch)

Fault Acknowledgement (DIN3 via external switch)

Controlling the speed of the motor is accomplished by connecting the analog inputs

as shown in the Figure 3-3 (Switches and potentiometers are not supplied with the

inverter).

RS485

USS-protocol

Figure 3-3

Basic operation

3 Commissioning

3.2.3

Changing the Line Supply Frequency

The supply frequency of the inverter

can be changed using either the

Operator Panel or by physically

cutting the Supply Frequency Link as

shown in Figure 3-4:

Cutting the supply link

The line supply frequency can be set

by cutting the supply link (see inset)

1. Ensure inverter is disconnected

from power supply.

Figure 3-4

Changing the Line Supply

Frequency

2. Carefully cut the link with an

appropriate pair of wire-cutters.

3. Inverter is now set for 60 Hz.

The inverter can be set back to 50 Hz, by setting P0100 = 0.

Using the Operator Panel

The supply frequency can be set by the following parameters:

Set P0100 = 0 (50 Hz) default

Set P0100 = 1 (60 Hz)

3.2.4

Commissioning Overview with the optional Operator Panel

Prerequisites

Mechanical and electrical Installation are completed.

Power ON

Quick Commissioning P0010 = 1

See Section 3.2.4.2

Further Commissioning via P0004 and P0003

An overview of the parameter structure is given in

Section 5.3

For a detailed description of the parameter, see the

Parameter List.

NOTE

We recommend the commissioning according this scheme. Nevertheless an expert

user is allowed to do the commissioning without the filter functions of P0004.

3 Commissioning

3.2.4.1

Commissioning with the Operator Panel

The Operator Panel (OP) provides access to the inverter

parameters and enables the user to customize the

settings of your MICROMASTER 410. The OP can be

used to configure several MICROMASTER 410 Inverters.

This is accomplished by using the OP to set the required

parameters and once the process is complete, then the

OP can be removed.

The OP contains a five-digit display that allows the user to

read and change parameter values. The OP does not

have the capability to store parameter information.

Table 3-2 shows the factory default settings for operation via the Operator Panel.

Notes

♦ The OP motor control functions are disabled by default. To control the motor

via the OP, parameter P0700 should be set to 1 and P1000 set to 1.

♦ The OP can be fitted to and removed from the inverter whilst power is

applied.

♦ If the OP has been set as the I/O control (P0700 = 1), the drive will stop if the

OP is removed.

Table 3-2

Default settings for operation using the OP

Parameter

Meaning

Default

P0100

Operating Mode Europe/US

50 Hz, kW

P0307

Power (rated motor)

Dimension (kW (Hp)) depending on setting of P0100.

[default value depending on variant.]

P0310

Motor frequency rating

50 Hz (60 Hz) depending on setting of P0100.

P0311

Motor speed rating

1395 (1680) rpm; depending on setting of P0100.

[default value depending on variant]

P1082

Maximum Motor Frequency

50 Hz (60 Hz) depending on setting of P0100.

3 Commissioning

Buttons on the Operator Panel

Panel/Button

Function

Effects

Indicates

The LCD displays the settings currently used by the converter.

Status

Pressing the button starts the converter. This button is

Start motor

disabled by default. To enable this button set P0700 = 1.

OFF1

Pressing the button causes the motor to come to a

standstill at the selected ramp down rate. Disabled by

default; to enable set P0700 = 1.

Stop motor

OFF2

Pressing the button twice (or once long) causes the

motor to coast to a standstill.

This function is always enabled.

Press this button to change the direction of rotation of the

Change

motor. Reverse is indicated by a minus (-) sign or a flashing

direction

decimal point. Disabled by default, to enable set P0700 = 1.

Pressing this button while the inverter has no ON command

causes the motor to start and run at the preset jog frequency.

Jog motor

The motor stops when the button is released. Pressing this

button when the motor is running has no effect.

This button can be used to view additional information.

Pressing and holding the button for 2 seconds from any

parameter during operation, shows the following:

1. DC link voltage (indicated by d ñ units V).

2. Output frequency (Hz)

3. Output voltage (indicated by o ñ units V).

4. The value selected in P0005

Functions

Additional presses will toggle around the above displays.

A short press of the button will acknowledge a fault condition.

Jump Function

From any parameter (rXXXX or PXXXX) a short press of the

Fn button will immediately jump to r0000, you can then

change another parameter, if required. Upon returning to

r0000, pressing the Fn button will return you to your starting

point.

Access

Pressing this button allows access to the parameters.

parameters

Increase

Pressing this button increases the displayed value.

value

Decrease

Pressing this button decreases the displayed value.

value

Figure 3-5

Buttons on the Operator Panel

3 Commissioning

Changing parameters with the Operator Panel

The procedure for changing the value of parameter P0004 is described below.

Modifying the value of an indexed parameter is illustrated using the example of

P2011. Follow exactly the same procedure to alter other parameters that you wish

to set via the OP.

Changing P0004 ñ parameter filter function

Step

Result on display

Press

to access parameters

Press

until P0004 is displayed

Press

to access the parameter value level

Press

to the required value

Press

to confirm and store the value

Only the motor parameters are visible to the user.

Changing P2011 an indexed parameter

Setting USS address

Step

Result on display

Press

to access parameters

Press

until P2011 is displayed

Press

to access the parameter value level

Press

to display current set value

Press

to the required value

Press

to confirm and store the value

Press

until r0000 is displayed

Press

to return the display to the standard

drive display (as defined by the customer)

Figure 3-6

Changing parameters via the OP

3 Commissioning

NOTE

In some cases - when changing parameter values - the display on the Operator

Panel shows

. This means the inverter is busy with tasks of higher priority.

Changing single digits in Parameter values

For changing the parameter value rapidly, the single digits of the display can be

changed by performing the following actions:

Ensure you are in the parameter value changing level (see "Changing parameters

with Operator Panel").

1. Press

(function button), which causes the right hand digit to blink.

2. Change the value of this digit by pressing

3. Press

(function button) again causes the next digit to blink.

4. Perform steps 2 to 4 until the required value is displayed.

5. Press the

to leave the parameter value changing level.

NOTE

The function button may also be used to acknowledge a fault condition

3.2.4.2

Quick commissioning (P0010=1)

It is important that parameter P0010 is used for commissioning and P0003 is used

to select the number of parameters to be accessed. This parameter allows a group

of parameters to be selected that will enable quick commissioning. Parameters

such as Motor settings and Ramp settings are included.

At the end of the quick commissioning sequence, P3900 should be selected,

which, when set to 1, will carry out the necessary motor calculations and clear all

other parameters (not included in P0010=1) to the default settings. This will only

happen in the Quick Commissioning mode.

3 Commissioning

Flow chart Quick Commissioning (Level 1 Only)

P0010 Start Quick Commissioning

Ready to Run

P0700 Selection of Command Source 2)

Quick Commissioning

(on / off / reverse)

30 Factory Setting

Operator Panel (OP)

Note

Terminal / Digital Inputs

P0010 must always be set back to '0' before

operating the motor. However if P3900 = 1 is set

after commissioning this is done automatically.

P1000 Selection of Frequency Setpoint 2)

OP frequency control ↑↓

Analogue Setpoint

P0100 Operation for Europe/N. America

Power in kW; f default 50 Hz

Power in hp; f default 60 Hz

Power in kW; f default 60 Hz

P1080 Min. Motor Frequency

Sets minimum motor frequency (0-650Hz) at which

the motor will run irrespective of the frequency

setpoint. The value set here is valid for both

P0304 Rated Motor Voltage1)

clockwise and anti-clockwise rotation.

Acceptable Range: 10 V - 2000 V

Nominal motor voltage (V) from rating plate

P1082 Max. Motor Frequency

Sets maximum motor frequency (0-650Hz) at which

P0305 Rated Motor Current1)

the motor will run at irrespective of the frequency

Acceptable Range: 0 - 2 x inverter rated current (A)

setpoint. The value set here is valid for both

Nominal motor current (A) from rating plate

clockwise and anti-clockwise rotation.

P1120 Ramp-Up Time

P0307 Rated Motor Power1)

Acceptable Range: 0 s - 650 s

Acceptable Range: 0 kW ñ 1.0 kW (0 hp ñ 1 hp)

Time taken for the motor to accelerate from

Nominal motor power (kW) from rating plate.

standstill up to maximum motor frequency.

If P0100 = 1, values will be in hp

P1121 Ramp-Down Time

P0310 Rated Motor Frequency1)

Acceptable Range: 0 s - 650 s

Acceptable Range: 12 Hz - 650 Hz

Time taken for motor to decelerate from maximum

Nominal motor frequency (Hz) from rating plate

motor frequency down to standstill.

P0311 Rated Motor Speed1)

P3900 End Quick Commissioning

Acceptable Range: 0 - 40000 1/min

End Quick Commissioning without motor

Nominal motor speed (rpm) from rating plate

calculation or factory reset.

End Quick Commissioning with motor

calculation and factory reset (Recommended)

End Quick Commissioning with motor

calculation and with I/O reset.

End Quick Commissioning with motor

calculation but without I/O reset.

Motor related parameters ñ please refer to motor rating plate.

Denotes parameters that contain more detailed lists of possible settings for use in specific

applications. Please refer to the Parameter List

3 Commissioning

Motor data for parameterization

P0308

P0310

P0304

3_Mot

IEC 56

Nr. ED510 3053

12.022

IM B3

IP54

Rot KL 16

I.CI.F

50 Hz

230/400V

D/Y

60 Hz

440V Y

0.61 0.35 A

0.34A

0.14 kW

Cos j 0.81

0.12kW

Cos j

0.81

65%

2800 / min

3310 /min

S.F.

1.15

P0309

P0305

P0311

P0307

Figure 3-7

Typical Motor Rating Plate Example

NOTE

P0308 & P0309 are only visible if P0003 = 3. Only one of the parameters is

shown depending on the settings of P0100.

P0307 indicates kW or hp depending upon the setting of P0100. For detailed

information, please see the Parameter List.

Changing motor parameters is not possible unless P0010 = 1.

Ensure that the motor is configured correctly to the inverter (star/delta connection).

3.2.4.3

Reset to Factory default

To reset all parameters to the factory default settings; the following parameters

should be set as follows (the operator panel option is required):

1. Set P0010 = 30

2. Set P0970 = 1

NOTE

The reset process can take up to 3 minutes to complete.

3 Commissioning

3.3

General operation

For a full description of Level 1 to Level 3 parameters, please refer to the

Parameter List.

NOTICE

1. The inverter does not have a main power switch and is live when the mains

supply is connected. It waits, with the output disabled, until the RUN button is

pressed or for the presence of a digital ON signal at terminal 1.

2. If an OP is fitted and the output frequency is selected to be displayed (P0005

= 21) the corresponding setpoint is displayed approximately every 1.0

seconds while the inverter is stopped.

3. The inverter is programmed at the factory for standard applications on

Siemens four-pole standard motors that have the same power rating as the

inverters. When using other motors it is necessary to enter the specifications

from the motor's rating plate. See Figure 3-7 for details on how to read motor

data.

4. Changing motor parameters is not possible unless P0010 = 1.

5. You must set P0010 back to 0 in order to initiate a run.

Basic operation with the OP

Prerequisites

P0010 = 0 (in order to initiate the run command correctly).

P0700 = 1 (enables the start/stop button on the OP).

P1000 = 1 (this enables the motor potentiometer setpoints).

1. Press the green Button

to start the motor.

2. Press the Button

while the motor is turning. Motor speed increases to

50 Hz.

3. When the inverter reaches 50 Hz, press the Button . Motor speed and

displayed value are decreased.

4. Change the direction of rotation with the Button

5. The red button stops the motor

3 Commissioning

External motor thermal overload protection

When operated below rated speed, the

cooling effect of fans fitted to the motor

shaft is reduced. Consequentially, most

Motor

motors require de-rating for continuous

PTC

Inverter

operation at low frequencies. To ensure

1, 2

Control

that the motors are protected against

or 3

Terminals

overheating under these conditions, a

1 kΩ

PTC temperature sensor must be fitted to

the motor and connected to the inverter

control terminals as shown in Figure 3-8.

Figure 3-8

Motor Overload PTC

Connection

NOTE

To enable the trip function, set parameter P0701, P0702 or P0703 = 29.

4 Using the MICROMASTER 410

Using the MICROMASTER 410

WARNING

♦ When operating electrical devices, it is impossible to avoid applying

hazardous voltages to certain parts of the equipment.

♦ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any

disengagement of the Emergency Stop facility must not lead to uncontrolled

or undefined restart.

♦ Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous

faults), additional external precautions must be taken or facilities provided to

ensure or enforce safe operation, even when a fault occurs (e.g.

independent limit switches, mechanical interlocks, etc.).

♦ MICROMASTERS operate at high voltages.

♦ Certain parameter settings may cause the inverter to restart automatically

after an input power failure.

♦ Motor parameters must be accurately configured for motor overload

protection to operate correctly.

♦ This equipment is capable of providing internal motor overload protection in

accordance with UL508C section 42. Refer to P0610 and P0335, I²t is ON

by default.

♦ This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of

115 V/230 V, when protected by a H or K type fuse.

♦ This equipment must not be used as an ëemergency stop mechanismí (see

EN 60204, 9.2.5.4)

4.1

Frequency Setpoint (P1000)

Default:

Terminal 7 (AIN, 0Ö10 V corresponds to 0Ö50/60 Hz)

Other settings:

see P1000

4 Using the MICROMASTER 410

4.2

Command Sources (P0700)

NOTICE

The ramp times and ramp-smoothing functions also affect how the motor starts and

stops. For details of these functions, please refer to parameters P1120, P1121,

P1130 ñ P1134 in the Parameter List.

Starting the motor

Default:

Terminal 1 (DIN 1, high)

Other settings:

see P0700 to P0704

Stopping the motor

There are several ways to stop the motor:

Default:

♦ OFF1

Terminal 1 (DIN 1, low)

♦ OFF2

Off button on Operator Panel, pressing the Off button once

long (two seconds) or twice (with default settings)

♦ OFF3

no standard setting

Other settings:

see P0700 to P0704

Reversing the motor

Default:

Terminal 2 (DIN 2, high)

Other settings:

see P0700 to P0704

4.3

OFF and braking Functions

4.3.1

OFF1

This command (produced by canceling the ON command) causes the inverter to

come to a standstill at the selected ramp-down rate.

Parameter to change ramp-down time see P1121

NOTICE

ON and the following OFF1 command must have the same source.

If the ON/OFF1 command is set to more than one digital input, only the last set

digital input is valid e.g. DIN3 is active.

OFF1 can be combined with DC braking or Compound braking.

4 Using the MICROMASTER 410

4.3.2

OFF2

This command causes the motor to coast to a standstill (pulses disabled).

NOTICE

The OFF2 command can have one or more sources. By default the OFF2

command is set to Operator Panel. This source still exists even if other sources are

defined by one of the following parameters, P0700 to P0704 inclusive.

4.3.3

OFF3

An OFF3 command causes the motor to decelerate rapidly.

If a digital input is used as a source for OFF3, the digital input has to be closed

(high) in order to start the motor. If OFF3 is high, the motor can be started resp.

stopped by re-setting OFF1 or OFF2.

If OFF3 is low the motor cannot be started.

Ramp down time: see P1135

NOTICE

OFF3 can be combined with DC braking or Compound braking.

4.3.4

DC braking

DC braking is possible together with OFF1 and OFF3. A DC current is applied to

stop the motor quickly and hold the shaft stationary after the end of the braking

period.

Enable DC braking:

see P0701 to P0704

Set DC braking period:

see P1233

Set DC braking current:

see P1232

NOTICE

If no digital input is set to DC braking and P1233 ≠ 0, DC braking will be active after

every OFF1 command with the time set in P1233.

4.3.5

Compound Braking

Compound Braking is possible with both OFF1 and OFF3. For Compound Braking

a DC component is added to the AC current.

Set the braking current:

see P1236

4 Using the MICROMASTER 410

4.4

Control Modes (P1300)

The various modes of operation of the MICROMASTER 410 control the relation-

ship between the speed of the motor and the voltage supplied by the inverter. A

summary of the control modes available are listed below:

Linear V/f control,

P1300 = 0

Can be used for variable and constant torque applications, such as conveyors

and positive displacement pumps.

Linear V/f control with FCC (Flux Current Control),

P1300 = 1

This control mode can be used to improve the efficiency and dynamic

response of the motor.

Quadratic V/f control

P1300 = 2

This mode can be used for variable torque loads, such as fans and pumps.

Multi-point V/f control

P1300 = 3

For information regarding this mode of operation, please consult the MM410

Parameter List.

4.5

Faults and Alarms

Standard Inverter

If an Operator Panel is not fitted, the fault states and warnings are indicated by the

LED on the panel, see section 6.1 on page 57 for further information.

If the inverter is working correctly, the following LED sequence is visible:

Flashing Yellow (1000 ms on / 1000 ms off)

Ready to run

Continuous Yellow

= Run

Operator Panel Fitted

If an Operator Panel is fitted, the fault states (P0947) and warnings (P2110) are

displayed should a fault condition occur. For further details, please refer to the

Parameter List.

5 System Parameters

System Parameters

5.1

Introduction to MICROMASTER System Parameters

The parameters can only be changed by using the Operator Panel (OP) or the

Serial Interface.

Parameters can be changed and set using the OP to adjust the desired properties

of the inverter, such as ramp times, minimum and maximum frequencies etc. The

parameter numbers selected and the setting of the parameter values are indicated

on the optional five-digit LCD display.

rxxxx indicates a display parameter, Pxxxx a setting parameter.

P0010 initiates ìquick commissioningî.

The inverter will not run unless P0010 is set to 0 after it has been accessed.

This function is automatically performed if P3900 > 0.

P0004 acts as a filter, allowing access to parameters according to their

functionality.

If an attempt is made to change a parameter that cannot be changed in this

status, for example, cannot be changed whilst running or can only be changed

in quick commissioning, then

will be displayed.

Busy Message

In some cases - when changing parameter values - the display on the OP

shows

for maximum of five seconds. This means the inverter is busy

with tasks of higher priority.

5.1.1

Access Levels

There are three access levels available to the user; Standard, Extended and

Expert. The level of access is set by parameter P0003. For most applications, the

Standard and Extended levels are sufficient.

The number of parameters that appear within each functional group (selected by

P0004) depends on the access level set in parameter P0003. For further details

regarding parameters, see the Parameter List.

5 System Parameters

5.2

Parameter Overview

P0004 = 10

Setpoint Channel

P0004 = 10, P0003 = 3

Parameters level 1, 2 and 3

Parameter accessed:

P1000, P1001, P1002, P1003, P1091 ...

P0004 = 10, P0003 = 2

P0004 = 0

Parameters level 1 and 2

(no filter function)

Parameter accessed:

P0004 = 10, P0003 = 1

allows direct access

P1000, P1001, P1002, P1003 ...

Parameters level 1

to the parameters,

Parameter accessed:

for the operating

P1000 ...

panel OP depending

on the selected

access level.

P0004 = 21

P0004 = 2

Alarms, Faults

Inverter Unit

& Monitoring

P0004 = 3

P0004 = 20

Motor Data

Communication

P0004 = 7

P0004 = 13

Commands and

Motor Control

Digtal I/O

P0004 = 12

P0004 = 8

Drive Features

Analogue I/O

P0004 = 10

Setpoint Channel &

Ramp Generator

Figure 5-1

Parameter Overview

5 System Parameters

5.3

Parameter List (short form)

Explanatory information on following table:

Default:

Factory setting

Level:

Access level (Acc)

Inverter status (Drive State), indicates the inverter state in which a

parameter can be modified (see P0010).

♦ C

Commissioning

♦ U

Run

♦ T

Ready to run

Quick Commissioning

♦ Q

Parameter can be modified in the Quick Commissioning state.

♦ N

Parameter cannot be modified in the Quick Commissioning state.

Always

ParNr

ParText

Default

Acc

r0000

Drive display

P0003

User access level

CUT

P0004

Parameter filter

CUT

P0010

Commissioning parameter filter

Quick Commissioning

ParNr

ParText

Default

Acc

P0100

Europe / North America

P0101

Hidden Switch Setting

P3900

End of quick commissioning

Parameter Reset

ParNr

ParText

Default

Acc

P0970

Factory reset

Inverter Unit (P0004 = 2)

ParNr

ParText

Default

Acc

r0018

Firmware version

r0026

CO: Act. DC-link voltage

r0206

Rated inverter power [kW] / [hp]

r0207

Rated inverter current

r0209

Maximum inverter current

P0210

Supply voltage

230

P0290

Inverter overload reaction

P1800

Pulse frequency

CUT

5 System Parameters

Motor Data (P0004 = 3)

ParNr

ParText

Default

Acc

r0034

CO: Motor temperature (i²t)

P0300

Select motor type

P0304

Rated motor voltage

230

P0305

Rated motor current

3.25

P0307

Rated motor power

0.75

P0308

Rated motor cosPhi

0.000

P0309

Rated motor efficiency

0.0

P0310

Rated motor frequency

50.00

P0311

Rated motor speed

P0335

Motor cooling

P0340

Calculation of motor parameters

P0610

Motor I²t temperature reaction

P0611

Motor I²t time constant

100

P0614

Motor I²t overload warning level

100.0

CUT

P0640

Motor overload factor [%]

190.0

CUT

P1910

Select motor data identification

Commands and Digital I/O (P0004 = 7)

ParNr

ParText

Default

Acc

r0002

Drive state

r0019

CO/BO: BOP control word

r0052

CO/BO: Act. Status word 1

r0053

CO/BO: Act. Status word 2

r0054

CO/BO: Act. Control word 1

r0055

CO/BO: Add. Act. Control word

P0700

Selection of command source

P0701

Function of digital input 1

P0702

Function of digital input 2

P0703

Function of digital input 3

P0704

Function of digital input 4

P0719[2]

Selection of cmd. & freq. Setp.

r0722

CO/BO: Binary input values

P0724

Debounce time for digital inputs

P0731

BI: Function of digital output 1

52:3

CUT

r0747

CO/BO: State of digital outputs

P0748

Invert digital outputs

CUT

P0810

BI: CDS bit 0 (Local / Remote)

0:0

CUT

5 System Parameters

Analogue I/O (P0004 = 8)

ParNr

ParText

Default

Acc

r0752

Act. input of ADC [V]

P0753

Smooth time ADC

CUT

r0754

Act. ADC value after scaling [%]

P0757

Value x1 of ADC scaling [V]

CUT

P0758

Value y1 of ADC scaling

0.0

CUT

P0759

Value x2 of ADC scaling [V]

CUT

P0760

Value y2 of ADC scaling

100.0

CUT

P0761

Width of ADC deadband [V]

CUT

Setpoint Channel and Ramp Generator (P0004 = 10)

ParNr

ParText

Default

Acc

P1000

Selection of frequency setpoint

P1001

Fixed frequency 1

0.00

CUT

P1002

Fixed frequency 2

5.00

CUT

P1003

Fixed frequency 3

10.00

CUT

r1024

CO: Act. Fixed frequency

P1031

Setpoint memory of the MOP

CUT

P1032

Inhibit reverse direction of MOP

P1040

Setpoint of the MOP

5.00

CUT

P1070

CI: Main setpoint

755:0

P1071

CI: Main setpoint scaling

1:0

P1075

CI: Additional setpoint

0:0

r1078

CO: Total frequency setpoint

P1080

Min. frequency

0.00

CUT

P1082

Max. frequency

50.00

P1091

Skip frequency 1

0.00

CUT

P1120

Ramp-up time

10.00

CUT

P1121

Ramp-down time

10.00

CUT

P1130

Ramp-up initial rounding time

0.00

CUT

P1131

Ramp-up final rounding time

0.00

CUT

P1132

Ramp-down initial rounding time

0.00

CUT

P1133

Ramp-down final rounding time

0.00

CUT

P1134

Rounding type

CUT

P1135

OFF3 ramp-down time

5.00

CUT

r1170

CO: Frequency setpoint after RFG

5 System Parameters

Drive Features (P0004 = 12)

ParNr

ParText

Default

Acc

P0005

Display selection

CUT

P1200

Flying start

CUT

P1202

Motor-current: Flying start

100

CUT

P1203

Search rate: Flying start

100

CUT

P1210

Automatic restart

CUT

P1215

Holding brake enable

P1216

Holding brake release delay

1.0

P1217

Holding time after ramp down

1.0

P1232

DC braking current

100

CUT

P1233

Duration of DC braking

CUT

P1236

Compound braking current

CUT

P1240

Configuration of Vdc controller

Motor Control (P0004 = 13)

ParNr

ParText

Default

Acc

r0020

CO: Act. frequency setpoint

r0021

CO: Act. frequency

r0022

Act. rotor speed

r0024

CO: Act. output frequency

r0025

CO: Act. output voltage

r0056

CO/BO: Status of motor control

r0067

CO: Act. output current limit

P1300

Control mode

P1310

Continuous boost

50.0

CUT

P1311

Acceleration boost

0.0

CUT

P1312

Starting boost

0.0

CUT

P1316

Boost end frequency

20.0

CUT

P1320

Programmable V/f freq. coord. 1

0.00

P1321

Programmable V/f volt. coord. 1

0.0

CUT

P1322

Programmable V/f freq. coord. 2

0.00

P1323

Programmable V/f volt. coord. 2

0.0

CUT

P1324

Programmable V/f freq. coord. 3

0.00

P1325

Programmable V/f volt. coord. 3

0.0

CUT

P1333

Start frequency for FCC

10.0

CUT

P1335

Slip compensation

0.0

CUT

P1340

Imax controller prop. gain

0.000

CUT

5 System Parameters

Communication (P0004 = 20)

ParNr

ParText

Default

Acc

P0927

Parameter changeable via

CUT

r0964[5]

Firmware version data

P0971

Transfer data from RAM to EEPROM

CUT

P2000

Reference frequency

50.00

P2009[2]

USS normalization

P2010[2]

USS baudrate

CUT

P2011[2]

USS address

CUT

P2012[2]

USS PZD length

CUT

P2013[2]

USS PKW length

127

CUT

P2014[2]

USS telegram off time

r2015[4]

CO: PZD from BOP link (USS)

P2016[4]

CI: PZD to BOP link (USS)

52:0

r2018[4]

CO: PZD from COM link (USS)

P2019[4]

CI: PZD to COM link (USS)

52:0

r2024[2]

USS error-free telegrams

r2025[2]

USS rejected telegrams

r2026[2]

USS character frame error

r2027[2]

USS overrun error

r2028[2]

USS parity error

r2029[2]

USS start not identified

r2030[2]

USS BCC error

r2032

BO: CtrlWrd1 from BOP link (USS)

r2031[2]

USS length error

r2033

BO: CtrlWrd2 from BOP link (USS)

r2036

BO: CtrlWrd1 from COM link (USS)

r2037

BO: CtrlWrd2 from COM link (USS)

Alarms, Faults and Monitoring (P0004 = 21)

ParNr

ParText

Default

Acc

P0952

Total number of faults

r0947[8]

Last fault code

r2110[4]

Warning number

r2114[2]

Run time counter

P2167

Switch-off frequency f_off

1.00

CUT

6 Troubleshooting

Troubleshooting

WARNING

♦ Repairs on equipment may only be carried out by Siemens Service, by repair

centers authorized by Siemens or by qualified personnel who are thoroughly

acquainted with all the warnings and operating procedures contained in this

manual.

♦ Any defective parts or components must be replaced using genuine Siemens

authorised parts.

♦ Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. It is not permissible to open the equipment

until 5 minutes after the power has been removed.

6.1

Troubleshooting with the Standard Inverter LED

The following is a description of the fault and warning indications given by the LED

on the Standard Inverter:

Inverter Off/No supply:

No LED lit.

Power On/Ready:

1000 ms On / 1000 ms Off

Inverter Running OK:

Steady LED

General Warning:

500 ms On / 200 ms Off

Fault Condition:

100 ms On / 100 ms Off

6.2

Troubleshooting with the Operator Panel (OP)

If the display shows a fault or warning code, please refer to Section 6.3.

If the motor fails to start when the ON command has been given:

Check that P0010 = 0.

Check that a valid ON signal is present.

Check that P0700 = 2 (for digital input control) or

P0700 = 1 (for OP control).

Check that the setpoint is present (0 to 10V on Terminal 7) or the setpoint has

been entered into the correct parameter, depending upon the setpoint source

(P1000). See the Parameter List for further details.

If the motor fails to run after changing the parameters, set P0010 = 30 then P0970

= 1 and press P to reset the inverter to the factory default parameter values.

Now use a switch between cobtrol terminals 1 and 4. The drive should now run to

the defined setpoint by analogue input.

NOTICE

Motor data must relate to the inverter data power range and voltage.

6 Troubleshooting

6.3

Fault messages

Fault

Possible Causes

Diagnose & Remedy

Reac-

tion

F0001

Motor power (P0307) does not

Check the following:

OFF2

OverCurrent

correspond to the inverter power

1. Motor power (P0307) must correspond to

(r0206)

inverter power (r0206).

Motor lead short circuit

2. Cable length limits must not be exceeded.

Earth faults

3. Motor cable and motor must have no short-

circuits or earth faults

4. Motor parameters must match the motor in

use

5. Motor must not be obstructed or overloaded.

Increase the ramp time

Reduce the boost level

F0002

Overvoltage can be caused either

Check the following:

OFF2

OverVoltage

by too high main supply voltage

1. Supply voltage (P0210) must lie within limits

or if motor is in regenerative

indicated on the inverter rating plate.

mode.

2. DC-link voltage controller must be enabled

Regenerative mode can be

(P1240) and parameterized properly.

caused by fast ramp downs or if

the motor is driven from an active

3. Ramp-down time (P1121) must match inertia

load.

of load.

NOTE

Higher inertia requires longer ramp times

F0003

Main supply failed.

Check the following:

OFF2

UnderVoltage

Shock load outside specified

1. Supply voltage (P0210) must lie within limits

limits.

indicated on the inverter rating plate.

2. Supply must not be susceptible to temporary

failures or voltage reductions.

F0004

Ventilation inadequate

Check the following:

OFF2

Inverter Over

Ambient temperature is too high.

1. Pulse frequency must be set to default value

Temperature

2. Ambient temperature could be higher than

specified for the inverter

F0005

Inverter overloaded.

Check the following:

OFF2

Inverter I²t

Duty cycle too demanding.

1. Load duty cycle must lie within specified

limits.

Motor power (P0307) exceeds

inverter power capability ( r0206).

2. Motor power (P0307) must match inverter

power (r0206)

F0011

Motor overloaded

Check the following:

OFF1

Motor Over

1. Load duty cycle must be correct

Temperature

²t

2. Motor temperatur warning level (P0604) must

match.

F0041

Stator resistance measurement

Check if the motor is connected to the

OFF2

failure

inverter.

Check that the motor data have been entered

correctly.

F0051

Read or write failure while saving

Factory Reset and new parameterization

OFF2

Parameter

non-volatile parameter.

Change drive

EEPROM Fault

F0052

Read failure for power stack

Change drive

OFF2

power stack

information or invalid data.

Fault

6 Troubleshooting

Fault

Possible Causes

Diagnose & Remedy

Reac-

tion

F0060

Internal communications failure

If fault persists, change inverter

OFF2

Asic Timeout

Contact Service Department

F0071

No setpoint values from USS during

Check USS master

OFF2

USS (BOP-

telegram off time

link) setpoint

fault

F0072

No setpoint values from USS during

Check USS master

OFF2

USS (COMM

telegram off time

link) setpoint

fault

F0085

External fault triggered via terminal

Disable terminal input for fault trigger.

OFF2

External Fault

inputs

F0101

Software error or processor failure

Cycle through power (on/off).

OFF2

Stack

Replace drive if fault is not corrected.

Overflow

F0450

Selftest failed

Drive may run but some features will not work

OFF2

BIST Tests

properly.

Failure

Replace drive.

(Service Mode

Only)

6 Troubleshooting

6.4

Alarms

Alarm

Possible Causes

Diagnose & Remedy

Reac-

tion

A0501

Motor power does not

Check the following:

Current Limit

correspond to the inverter power

Motor power (P0307) must correspond to

Motor leads are too long

inverter power (r0206).

Earth faults

Cable length limits must not be exceeded.

Motor cable and motor must have no short-

circuits or earth faults

Motor parameters must match the motor in

use

Motor must not be obstructed or overloaded

Increase the ramp-up-time.

Reduce the boost.

A0502

Overvoltage limit is reached.

If this warning is displayed permanently, check

Overvoltage

drive input voltage .

This warning can occur during

limit

ramp down, if the dc-link con-

troller is disabled (P1240 = 0).

A0503

Main supply failed

Check main supply voltage (P0210).

UnderVoltage

Limit

A0504

Warning level of inverter heat-sink

Check the following:

Inverter Over

temperature (P0614) is exceeded,

Ambient temperature must lie within

Temperature

resulting in pulse frequency reduction

specified limits

and/or output frequency reduction

(depending on parametrization in

Load conditions and duty cycle must be

(P0610)

appropriate

A0505

Warning level exceeded, current will

Check that duty cycle lies within specified limits

Inverter I²t

be reduced if parameterized

(P0610 = 1)

A0506

Difference between heatsink and

Check that duty cycle and shock loads lie within

Inverter duty

IGBT junction temperature exceeds

specified limits

cycle

warning limits

A0511

Motor overloaded.

Check the following:

Motor Over

Load duty cycle too high.

P0611 (motor I²t time constant) should be

Temperature

set to appropriate value

²t

P0614 (Motor I²t overload warning level)

should be set to suitable level

A0600

Software problem

Contact Service Department

RTOS Overrun

Warning

A0910

Vdc max controller has been de-

Check the following:

Vdc-max

activated

Input voltage must lie within range.

controller de-

Occurs if main supply voltage is

activated

Load must be matched.

permanently too high.

In certain cases apply braking resistor.

Occurs if motor is driven by an

active load, causing motor to go

into regenerative mode.

Occurs at very high load inertias,

when ramping down.

A0911

Vdc max controller is active; so ramp-

Check the inverter input voltage (P0210)

Vdc-max

down times will be increased

controller

automatically to keep DC-link voltage

active

(r0026) within limits

7 MICROMASTER 410 Specifications

MICROMASTER 410 Specifications

Table 7-1

MICROMASTER 410 Performance Ratings

Feature

Specification

Mains Operating Voltage &

100 to 120 V ± 10% 1AC

0.12 kW ñ 0.55 kW

Power Ranges

200 to 240 V ± 10% 1AC

0.12 kW ñ 0.75 kW

Input Frequency

47 to 63 Hz

Output frequency

0 Hz - 650 Hz

Power Factor

≥ 0.95

Inverter Efficiency

96 to 97 %

Up to 150 % of rated output current for 60 seconds followed by 85 % of rated

Overload Capability

output current for 240 seconds (cycle time 300 seconds)

Inrush Current

Less than rated input current

Control Method

Linear V/f ; Parabolic V/f; Flux Current Control (FCC); Multi-point V/f

Pulse Frequency

2 kHz to 16 kHz (2 kHz steps)

8 kHz Standard

Fixed Frequencies

3; programmable

Skip Frequencies

1; programmable

Setpoint Resolution

0.01Hz digital, 0.01 Hz serial, 10 bit analogue

(motor potentiometer 0.1 Hz)

Output Frequency Resolution

0.01 Hz digital, 0.01 Hz serial

Digital Inputs (PNP type)

3; freely programmable, non isolated, SIMATIC compatible

Analog Input

1; for setpoint (0 to 10 V, scalable or for use as 4^th digital input)

Relay Output

1; parameterizable, 30 V DC / 5 A (resistive), 250 V AC / 2 A (inductive)

Serial Interface

RS-485, for operation with USS protocol

Electromagnetic Compatibility

Variant with integrated EMC filter according to EN 61800-3

Braking

DC braking and Compound braking

Protection Level

IP20

Operation Temperature

-10 °C to +50 °C

Storage Temperature

-40 °C to +70 °C

Humidity

95 % RH ñ non-condensing

Operational Altitudes

Up to 1000 m above sea level without derating

Protection Features

Undervoltage, Overvoltage, Overload, Ground Faults, Short circuit, Stall

Prevention, Motor Overtemperature, Inverter Overtemperature Protection

Standards

UL, cUL, CE, C-tick

CE Marked

Conformity with EC Low Voltage Directive 73/23/EEC

filtered variants are also conform to Electromagnetic Compatibility Directive

89/336/EEC

Design/Manufacture

In accordance with ISO 9001

7 MICROMASTER 410 Specifications

Table 7-2

Terminal Torques ñ Field Wiring Connectors

Motorside PE

All other terminals

terminal

[Nm]

0.8

1.1

Tightening Torque

[lbf.in]

7.1

9.8

Table 7-3

MICROMASTER 410 Specifications

Input voltage range

1 AC 200 V ñ 240 V, ± 10 % (with built in Class B Filter)

Order No.

6SE6410-

2BB11

2BB12

2BB13

2BB15

2BB17

-2AA0

-5AA0

-7AA0

-5BA0

[kW]

0.12

0.25

0.37

0.55

0.75

Motor Output Rating

[hp]

0.16

0.33

0.5

0.75

1.0

Output Current Max.

[A]

0.9

1.7

2.3

3.2

4.2

Input Current

[A]

1.5

3.0

4.4

5.8

7.8

Recommended Fuse

[A]

3NA3803 3NA3803 3NA3803 3NA3803 3NA3805

[mm²]

1.0

1.5

Input Cable Min.

[awg]

[mm²]

2.5

Input Cable Max.

[awg]

[mm²]

1.0

Output Cable Min.

[awg]

[mm²]

2.5

Output Cable Max.

[awg]

[kg]

0.8

1.0

Weight

[lbs]

1.8

2.2

w [mm]

69.0

h [mm]

150.0

d [mm]

118.0

138.0

Dimensions

w [inches]

2.72

h [inches]

5.90

d [inches]

4.65

5.43

7 MICROMASTER 410 Specifications

Input voltage range

1 AC 200 V ñ 240 V, ± 10 % (Unfiltered)

Order No.

6SE6410-

2UB11

2UB12

2UB13

2UB15

2UB17

-2AA0

-5AA0

-7AA0

-5BA0

[kW]

0.12

0.25

0.37

0.55

0.75

Motor Output Rating

[hp]

0.16

0.33

0.5

0.75

1.0

Output Current Max.

[A]

0.9

1.7

2.3

3.2

4.2

Input Current

[A]

1.5

3.0

4.4

5.8

7.8

Recommended Fuse

[A]

3NA3803 3NA3803 3NA3803 3NA3803 3NA3805

[mm²]

1.0

1.5

Input Cable Min.

[awg]

[mm²]

2.5

Input Cable Max.

[awg]

[mm²]

1.0

Output Cable Min.

[awg]

[mm²]

2.5

Output Cable Max.

[awg]

[kg]

0.8

1.0

Weight

[lbs]

1.8

2.2

w [mm]

69.0

h [mm]

150.0

d [mm]

118.0

138.0

Dimensions

w [inches]

2.72

h [inches]

5.90

d [inches]

4.65

5.43

Input voltage range

1 AC 100 V ñ 120 V, ± 10 % (Unfiltered)

Order No.

6SE6410-

2UA11

2UA12

2UA13

2UA15

-2AA0

-5AA0

-7AA0

-5BA0

[kW]

0.12

0.25

0.37

0.55

Motor Output Rating

[hp]

0.16

0.33

0.5

0.75

Output Current Max.

[A]

0.9

1.7

2.3

3.2

Input Current

[A]

4.6

7.5

10.1

13.4

Recommended Fuse

[A]

3NA3803 3NA3803 3NA3805 3NA3807

[mm²]

1.0

1.5

2.5

Input Cable Min.

[awg]

[mm²]

2.5

Input Cable Max.

[awg]

[mm²]

1.0

Output Cable Min.

[awg]

[mm²]

2.5

Output Cable Max.

[awg]

[kg]

0.8

1.0

Weight

[lbs]

1.8

2.2

w [mm]

69.0

h [mm]

150.0

d [mm]

118.0

138.0

Dimensions

w [inches]

2.72

h [inches]

5.90

d [inches]

4.65

5.43

9 Electro-Magnetic Compatibility

Electro-Magnetic Compatibility (EMC)

9.1

Electro-Magnetic Compatibility (EMC)

All manufacturers / assemblers of electrical apparatus which ìperforms a complete

intrinsic function and is placed on the market as a single unit intended for the end

userî must comply with the EMC directive EEC/89/336.

There are two routes for the manufacturer/assembler to demonstrate compliance:

9.1.1

Self-Certification

This is a manufacturer's declaration that the European standards applicable to the

electrical environment for which the apparatus is intended have been met. Only

standards that have been officially published in the Official Journal of the European

Community can be cited in the manufacturer's declaration.

9.1.2

Technical Construction File

A technical construction file can be prepared for the apparatus describing its EMC

characteristics. This file must be approved by a ëCompetent Bodyí appointed by the

appropriate European government organization. This approach allows the use of

standards that are still in preparation.

NOTE

However, MICROMASTER 410 is designed to be used only by professional

endusers with EMC knowledge. It is not designed for users having no EMC

knowledge.

In any case this operating instructions cover sufficient information which enables

the professional enduser to implement from his side all measures to ensure

electromagnetical compatibility.

9 Electro-Magnetic Compatibility

9.1.3

EMC Directive Compliance with Harmonics Regulations

From 1st January 2001 all electrical apparatus covered by the EMC Directive will

have to comply with EN 61000-3-2 "Limits for harmonic current emissions

(equipment input ≤ 16 A per phase)".

All Siemens variable speed drives of the MICROMASTER, MIDIMASTER,

MICROMASTER Eco and COMBIMASTER ranges, which are classified as

"Professional Equipment" within the terms of the standard, fulfill the requirements

of the standard.

Special considerations for 250 W to 550 W drives with 230 V 1ac mains supplies

when used in non-industrial applications

For units in this voltage and power range the following warning applies:

îThis equipment requires supply authority acceptance for connection to the public

supply networkî. Please refer to EN 61000-3-12 sections 5.3 and 6.4 for further

information. Units connected to Industrial Networks¹ do not require connection

approval (see EN 61800-3, section 6.1.2.2).

The harmonic current emissions from these products are described in the table

below:

Rating

Typical Harmonic

Typical Voltage

Current (A)

Current (%)

Distortion

Distribution Transformer

Rating

10kVA

100kVA

1MVA

3^rd

5^th

7^th

9^th

11^th

3^rd

5^th

7^th

9^th

11^th

THD (%)

250W 230V 1ac

2.40

1.70

0.95

0.40

0.20

0.67

0.067

0.0067

370W 230V 1ac

3.50

2.50

1.40

0.60

0.25

0.97

0.097

0.0097

550W 230V 1ac

4.60

3.30

1.80

0.70

0.40

1.27

0.127

0.0127

The allowed harmonic currents for ìprofessional equipmentî with an input power

> 1 kW are not yet defined. Therefore, any electrical apparatus containing the

above drives which has an input power > 1 kW will not require connection

approval.

Alternatively, the necessity to apply for connection approval can be avoided by

fitting the input chokes recommended in the technical catalogues (except 550 W

230 V 1ac units).

1 Industrial Networks are defined as those which do not supply buildings used for domestic purposes.

9 Electro-Magnetic Compatibility

9.1.4

General cases of EMC performance

Three General cases of EMC performance are available as detailed below:

Case 1: General Industrial

Compliance with the EMC Product Standard for Power Drive Systems EN 61800-3

for use in Second Environment (Industrial) and Restricted Distribution.

Table 9-1

Case 1 - General Industrial

EMC Phenomenon

Standard

Level

Emissions:

Radiated Emissions

EN 55011

Level group 1, class A

Conducted Emissions

EN 61800-3

Limits are weaker as EN55011, class A,

group 1

Immunity:

Electrostatic Discharge

EN 61000-4-2

8 kV air discharge

Burst Interference

EN 61000-4-4

2 kV power cables (Level 3),

1 kV control (Level 3)

Radio Frequency Electromagnetic Field

EN61000-4-3

26-1000 MHz, 10 V/m

Case 2: Filtered Industrial

This level of performance will allow the manufacturer/assembler to self-certify their

apparatus for compliance with the EMC directive for the industrial environment as

regards the EMC performance characteristics of the power drive system.

Performance limits are as specified in the Generic Industrial Emissions and

Immunity standards EN 50081-2 and EN 61000-6-2.

Table 9-2

Case 2 - Filtered Industrial

EMC Phenomenon

Standard

Level

Emissions:

Radiated Emissions

EN 55011

Level group 1, class A

Conducted Emissions

EN 61800-3

Level are weaker as EN55011 class A,

group 1

Immunity:

Supply Voltage Distortion

EN 61000-2-4

Voltage Fluctuations, Dips, Unbalance,

EN 61000-2-1

Frequency Variations

Electrostatic Discharge

EN 61000-4-2

8 kV air discharge

Burst Interference

EN 61000-4-4

2 kV power cables (Level 3),

2 kV control (Level 4)

Radio Frequency Electromagnetic

EN 61000-4-3

80-1000 MHz, 10 V/m, 80% AM,

Field, amplitude modulated

power and signal lines

9 Electro-Magnetic Compatibility

Case 3: Filtered - for residential, commercial and light industry

This level of performance will allow the manufacturer / assembler to self-certify

compliance of their apparatus with the EMC directive for the residential,

commercial and light industrial environment as regards the EMC performance

characteristics of the power drive system. Performance limits are as specified in

the generic emission and immunity standards EN 50081-1 and EN 50082-1.

Table 9-3

Case 3 - Filtered for Residential, Commercial and Light Industry

EMC Phenomenon

Standard

Level

Emissions:

Radiated Emissions*

EN 55022

Level for equipment class B

Conducted Emissions

EN 61800-3

category C1: level according EN 55011,

class B

category C2: level according EN55011,

class A

Immunity:

Supply Voltage Distortion

EN 61000-2-4

Voltage Fluctuations, Dips, Unbalance,

EN 61000-2-1

Frequency Variations

Electrostatic Discharge

EN 61000-4-2

8 kV air discharge

Burst Interference

EN 61000-4-4

2 kV power cables (Level 3),

2 kV control (Level 4)

* These limits are dependent on the inverter being correctly installed inside a

metallic switchgear enclosure. The limits will not be met if the inverter is not

enclosed.

NOTICE

To achieve these performance levels, you must not exceed the default Pulse

frequency nor use cables longer than 5 m (16.40 ft).

Table 9-4

Compliance Table

Model

Remarks

Case 1 ñ General Industrial

6SE6410-2U***-**A0

Unfiltered units, all voltages and powers. The product standard EN 61800-3

+ A11 for ìAdjustable speed electrical power drive systems ñ Part3: EMC

product standard including specific test methodsî specifies limits for

conducted emissions, which cannot be matched from unfiltered inverters in

the 2^nd environment.

If compliance with the product standard is required, filtered inverters ( as

described under case 2) have to be installed.

Case 2 ñ Filtered Industrial

6SE6410-2B***-**A0

All units with integral filters for screened motor cables up to 10 m (32,80 ft)

[Class A]

9 Electro-Magnetic Compatibility

Case 3 ñ Filtered for residential, commercial and light industry

6SE6410-2B***-**A0

category C1²: All units with integral filters for screened motor cables up to 5

m (16.40 ft) [Class B]

category C2³: All units with integral filters for screened motor cables up to

10 m (32.80 ft) [Class A

In addition a warning label will be required:

ìThis is a product of category C2 according to IEC 61800-3. In a domestic

environment this product may cause radio interference in which case

mitigation measures may be required.î

* denotes any value is allowed.

² category C1: Power Drive system (PDS) of rated voltage less than 1000V,

intended for use in the first environment.

³ category C2: Power Drive System (PDS) of rated voltage less than 1000V, which

when used in the first environment is intended to be installed and commissioned

only by a professional.

Applicable Standards

European Low Voltage Directive

The MICROMASTER product range complies with the requirements of the Low

Voltage Directive 73/23/EEC as amended by Directive 98/68/EEC. The units are

certified for compliance with the following standards:

EN 50178

Electronic equipment for use in power installations

EN 60204-1

Safety of machinery - Electrical equipment of machines

European EMC Directive

When installed according to the recommendations described in this manual, the

MICROMASTER fulfils all requirements of the EMC Directive as defined by the

EMC Product Standard for Power Drive Systems EN61800-3.

Underwriters Laboratories

UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a

pollution degree 2

ISO 9001

Siemens plc operates a quality management system, which complies with the

requirements of ISO 9001.

Notice:

Machinery Directive

The devices are suitable for installation in machines. According to the machinery

directive 89/392/EC the compliance requires a separate certificate of conformity.

This certificate must be issued by the firm which constructs the plant or puts the

machinery on the market.

List of Abbreviations

Alternating Current

AIN

Analog Input

Constant Torque

Direct Current

DIN

Digital Input

EEC

European Economic Community

ELCB

Earth Leakage Circuit Breaker

EMC

Electro-Magnetic Compatibility

EMI

Electro-Magnetic Interference

FAQ

Frequently Asked Question

FCC

Flux Current Control

FCL

Fast Current Limitation

IGBT

Insulated Gate Bipolar Transistor

I/O

Input and Output

LCD

Liquid Crystal Display

LED

Light Emitting Diode

Operator Panel

PLC

Programmable Logic Controller

PTC

Positive Temperature Coefficient

RCCB

Residual Current Circuit Breaker

RCD

Residual Current Device

RPM

Revolutions Per Minute

Index

EMC Directive Compliance

EMC performance

Access Levels

filtered for residential, commercial and

Altitude

light industry

filtered industrial class

Ambient operating conditions

general industrial class

Applicable standards

EMI

European EMC Directive

European Low Voltage Directive

External motor thermal overload protection

ISO 9001

.............................................................. 43

Underwriters Laboratories

Atmospheric pollution

Fault codes

with the Operator Panel fitted

with the Standard Inverter LED

Basic operation

changing parameters with OP

Faults and warnings

external motor thermal overload

OP fitted

protection

41, 43

Standard Inverter

general

Features

with OP

Fitting the Operator Panel

Flux Current Control

Foreword

Changing the Line Supply Frequency

Frequency Setpoint

Commissioning

Front Panels

Compound Braking

Contact address

Control Modes

Harmonic Currents

tables

Humidity Range

DC braking

Default settings

34, 36

Dimensions and Torques

Installation

DIN Rail Mounting

after a period of storage

Drill pattern for MICROMASTER 410

Installation and cooling

Internet Home Address

Inverter block diagram

Electrical Installation

Electro-Magnetic Compatibility

general

Linear V/f control

self-certification

Long cables

technical construction file

operation with

Electro-Magnetic Interference

avoiding EMI

Electromagnetic radiation

Main characteristics

EMC

Mechanical Installation

Index

MICROMASTER 410

Quick commissioning

available options

general

main characteristics

Reset to Factory default

performance characteristics

Residual Current Device

protection characteristics

operation with

specifications

Motor connections

Motor data

Safety instructions

Multi-point V/f control

Shock

Specifications

Status Display

Operation

starting and stopping the motor

Operation with

Technical Support

long cables

Residual Current Device

Temperature

ungrounded IT supplies

Terminal Torques

Operator Panel

Troubleshooting

changing the operator panel

default settings

warnings and faults states

Ungrounded (IT) supplies

Operator panels

operation with

Overview

Variant Dependent Options

Parameters

Variant Independent Options

changing parameters with OP

Vibration

system parameters

Performance characteristics

Performance Ratings

Warnings, cautions & notes

Power and motor connections

commissioning

single phase

definitions

dismantling & disposal

Power connections

general

Power Losses

operation

output graphs

repair

Protection characteristics

transport & storage

Water hazard

Wiring Guidelines EMI

Quadratic V/f control

Qualified personnel

Suggestions and/or Corrections

To:

Suggestions

Siemens AG

Automation & Drives Group

Corrections

SD VM 4

P.O. Box 3269

For Publication/Manual:

MICROMASTER 410

D-91050 Erlangen

Federal Republic of Germany

Email:

Technical.documentation@con.siemens.co.uk

User Documentation

Operating Instructions

From

Name:

Order Number:

Date of Issue:

04/02

Company/Service Department

Should you come across any printing

errors when reading this publication,

Address:

please notify us on this sheet.

Suggestions for improvement are also

welcome.

Telephone: __________ /

Telefax: ________ /